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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Mechanical Refrigerant Compressor - AR83.55-P-5310SVZ

Remove/Install Mechanical Refrigerant Compressor - AR83.55-P-5310SVZ

Engine 279 in model 223 

G16192540Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A 
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA 
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A 
  Notes on handling refrigerant R134a   AH83.30-P-0003-01KOA 
REMOVINGINSTALLING Remove/install     
1 Remove radiator unit.   AR20.20-P-3871SVZ
2 Remove poly-V-belt (1).   AR13.22-P-1202SVZ
3 Release and disconnect electrical connector (2) at refrigerant compressor (A9/2).    
4 Unscrew screw (3), remove high-pressure line (4), seal exposed openings with suitable stop plugs, and place high-pressure line (4) to one side. IMPORTANT Check sealing ring, replace if necessary, and wet with compressor oil.  
    TORQUE SPECIFICATION Screw/bolt, refrigerant line to A/C compressor *BA83.55-P-1002-01ZA 
    SPECIAL TOOL Assembly tool Fig 1
    SPECIAL TOOL Record plug Fig 2
5 Unscrew screw (5), remove low-pressure line (6), seal exposed openings with suitable stop plugs, and place low-pressure line (6) to one side. IMPORTANT Check sealing ring, replace if necessary, and wet with compressor oil.  
    TORQUE SPECIFICATION Screw/bolt, refrigerant line to A/C compressor *BA83.55-P-1002-01ZA 
    SPECIAL TOOL Assembly tool Fig 1
    SPECIAL TOOL Record plug Fig 2
6 Remove bolts (7) and remove refrigerant. compressor (A9/2). TORQUE SPECIFICATION Screw/bolt, A/C compressor to timing case/intermediate housing for oil lines *BA83.55-P-1001-01ZA 
7 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
8 Commission refrigerant compressor (A9/2) using diagnostic system. When installing new refrigerant compressor (A9/2).  
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
REFRIGERANT COMPRESSOR

Number Designation Engine 279
BA83.55-P-1001-01ZA Screw/bolt, A/C compressor to timing case/intermediate housing for oil lines Nm 20
REFRIGERANT COMPRESSOR

Number Designation Engine 279
BA83.55-P-1002-01ZA Screw/bolt, refrigerant line to A/C compressor Nm 20
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA