LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Drain, Evacuate And Recharge Air Conditioning, Check For Proper Operation And Check For Leaks - AR83.30-P-1760S

Drain, Evacuate And Recharge Air Conditioning, Check For Proper Operation And Check For Leaks - AR83.30-P-1760S

Model 223 

G16192462Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A 
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A 
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA 
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA 
  Notes on handling refrigerant R134a   AH83.30-P-0003-01KOA 
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A 
  Draining     
1 Remove plugs (1).    
2 Connect air conditioning service unit filler connections to corresponding service connections.    
REFER TO SPECIAL TOOLS 000 588 15 82 00 Air conditioning service unit R134a   WS83.00-P-0064B
REFER TO SPECIAL TOOLS 000 588 18 82 00 R1234yf air conditioning service unit IMPORTANT When operating the air conditioning service unit, proceed in accordance with the operator's manual from the manufacturer. WS83.00-P-0066B
3 Extract refrigerant.    
4 Note down quantity of extracted refrigerant as well as compressor oil.    
  Evacuate     
5 Clean refrigerant and evacuate refrigerant circuit.    
6 Conduct vacuum test using air conditioning service unit.    
  Filling     
7 Add new compressor oil to the refrigerant circuit according to the oil filling capacity noted during extraction.    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) NOTES
Only use the approved compressor oil.
If it is proven that a different compressor oil has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler AG reserves the right to perform reexaminations.
NOTES
Correct oil filling quantity in refrigerant circuit. An incorrectly measured oil filling capacity leads to damage to the refrigerant compressor.
IMPORTANT Depending on the repair case, correct oil filling capacity accordingly.
BB00.40-P-0362-01A
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional quantity of oil to be added when system suddenly looses fluid (e.g. line ruptured)
*BF83.55-P-1002-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of condenser
*BF83.55-P-1003-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of evaporator
*BF83.55-P-1004-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of suction line
*BF83.55-P-1005-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of pressure line
*BF83.55-P-1006-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of refrigerant compressor
*BF83.55-P-1007-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity with detectable leakage
*BF83.55-P-1008-02D 
    FLUID SPECIFICATION Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656
with code B01 (48V technology)
Additional oil filling quantity after replacement of desiccant cartridge
*BF83.55-P-1009-02D 
8 Fill air conditioning. FLUID SPECIFICATION Air conditioning/automatic air conditioning Air conditioning/automatic air conditioning *BF83.00-P-1001-01S 
INSPECT Check     
9 Conduct pressure test using air conditioning service unit. If there is a pressure drop during the pressure test,

Check air conditioning system for leaks.
 
      AR83.30-P-1761S 
10 Remove filler connections.    
11 Attach plugs (1).    
AIR CONDITIONING AND AUTOMATIC AIR CONDITIONING

Number Designation Model 223 (except 223.068/168)
except code 2U8 (Alternative refrigerant)
except code 582 (Air conditioning, rear)
Model 223 (except 223.068/168)
with code 582 (Air conditioning, rear)
except code 2U8 (Alternative refrigerant)
BF83.00-P-1001-01S Air conditioning/automatic air conditioning Air conditioning/automatic air conditioning Filling capacity for refrigerant Filling capacity for refrigerant g 700 790
Specifications R134a   BB00.40-P-0361-00A BB00.40-P-0361-00A
Specifications R1234yf   - -
AIR CONDITIONING AND AUTOMATIC AIR CONDITIONING

Number Designation Model 223.068/168 except code 2U8 (Alternative refrigerant) except code 582 (Air conditioning, rear) Model 223.068/168 with code 582 (Air conditioning, rear) except code 2U8 (Alternative refrigerant)
BF83.00-P-1001-01S Air conditioning/automatic air conditioning Air conditioning/automatic air conditioning Filling capacity for refrigerant Filling capacity for refrigerant g 730 810
Specifications R134a   BB00.40-P-0361-00A BB00.40-P-0361-00A
Specifications R1234yf   - -
AIR CONDITIONING AND AUTOMATIC AIR CONDITIONING

Number Designation Model 223 (except 223.068/168) with code 2U8 (Alternative refrigerant) except code 582 (Air conditioning, rear) Model 223 (except 223.068/168) with code 2U8 (Alternative refrigerant) with code 582 (Air conditioning, rear)
BF83.00-P-1001-01S Air conditioning/automatic air conditioning Air conditioning/automatic air conditioning Filling capacity for refrigerant Filling capacity for refrigerant g 670 750
Specifications R134a   - -
Specifications R1234yf   BB00.40-P-0361-01A BB00.40-P-0361-01A
AIR CONDITIONING AND AUTOMATIC AIR CONDITIONING

Number Designation Model 223.068/168 with code 2U8 (Alternative refrigerant) except code 582 (Air conditioning, rear) Model 223.068/168 with code 2U8 (Alternative refrigerant) with code 582 (Air conditioning, rear)
BF83.00-P-1001-01S Air conditioning/automatic air conditioning Air conditioning/automatic air conditioning Filling capacity for refrigerant Filling capacity for refrigerant g 700 780
Specifications R134a   - -
Specifications R1234yf   BB00.40-P-0361-01A BB00.40-P-0361-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656 except code B01 (48V technology) Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1002-02D Additional quantity of oil to be added when system suddenly looses fluid (e.g. line ruptured) Compressor oil cm3 40 40
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1003-02D Additional oil filling quantity after replacement of condenser Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1004-02D Additional oil filling quantity after replacement of evaporator Compressor oil cm3 40 40
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1005-02D Additional oil filling quantity after replacement of suction line Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1006-02D Additional oil filling quantity after replacement of pressure line Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1007-02D Additional oil filling quantity after replacement of refrigerant compressor Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256 Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1008-02D Additional oil filling quantity with detectable leakage Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A
REFRIGERANT COMPRESSOR

Number Designation Model 223 with engine 176, 256
Model 223 with engine 656
except code B01 (48V technology)
Model 223 with engine 656 with code B01 (48V technology)
BF83.55-P-1009-02D Additional oil filling quantity after replacement of desiccant cartridge Compressor oil cm3 20 20
Specifications   BB00.40-P-0362-01A BB00.40-P-0362-01A