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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Charge Air Distributor >> Remove/Install Right Charge Air Distributor - AR09.41-P-8685SC

Remove/Install Right Charge Air Distributor - AR09.41-P-8685SC

Engine 176 in model 223 

Fig 1: Right Charge Air Distributor Components Location - Engine 176 In Model 223
G16190259Courtesy of MERCEDES-BENZ USA
G16190260Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier.   AR01.10-P-2500SC
2 Remove purge line (3) from the right charge-air distributor (2) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 3
3 Remove vacuum line (6) from the right charge-air distributor (2) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 3
4 Release and disconnect electrical connector from the right intake manifold temperature sensor (B17/17).    
5 Release and disconnect electrical connector from the right intake manifold pressure sensor (B28/2).    
6 Loosen clamp (9) on the right charge-air distributor (2). TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor *BA09.41-P-1002-01X 
7 Remove screws (7) in reverse order to tightening procedure. Tightening procedure
INSTALLATION IMPORTANT : Observe tightening procedure.
AR09.41-P-8683-01MNL 
    TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head *BA09.41-P-1004-01X 
8 Remove right charge-air distributor (2). INSTALLATION IMPORTANT : Install new sealing rings (8) and coat with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    SPECIAL TOOL Assembly tool Fig 2
9 Remove pressure sensor downstream of right throttle valve (B28/2). When replacing right charge-air distributor (2). AR09.41-P-1031SC 
10 Remove right intake manifold temperature sensor (B17/17). When replacing right charge-air distributor (2). AR09.41-P-0042SC 
11 Remove guides of sealing rings (8) from the right charge-air distributor (2). When replacing right charge-air distributor (2).  
12 Install in the reverse order.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
Fig 2: Identifying Assembly Tool (000 589 93 63 00)
G16190261Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G16190262Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67