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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Charge Air Pipe Downstream Of Turbocharger - AR09.41-P-1333SVZ

Remove/Install Charge Air Pipe Downstream Of Turbocharger - AR09.41-P-1333SVZ

Engine 279 in model 223 

G16190192Courtesy of MERCEDES-BENZ USA

Shown with removed charge air coolers 

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Release corresponding charge air cooler and place to one side with coolant lines connected. Remove/install left water-cooled charge air cooler AR09.41-P-6827SVZ 
    Remove/install right water-cooled charge air cooler AR09.41-P-6828SVZ 
2 Unscrew screw (7), remove spring U-bolt (8), and remove charge air pipe (6). If right charge air pipe (6) is removed.
IMPORTANT Plug openings.
INSTALLATION IMPORTANT : Replace O-ring (9).
TORQUE SPECIFICATION Screw/bolt, charge air line spring U-bolt to turbocharger
*BA09.41-P-1011-01Q 
    SPECIAL TOOL Set of protective covers Fig 1
    SPECIAL TOOL Assembly tool Fig 2
3 Unscrew screw (2), remove spring U-bolt (3), and remove charge air pipe (1). If left charge air pipe (1) is removed.
IMPORTANT Plug openings.
INSTALLATION IMPORTANT : Replace O-ring (4).
TORQUE SPECIFICATION Screw/bolt, charge air line spring U-bolt to turbocharger
*BA09.41-P-1011-01Q 
    SPECIAL TOOL Set of protective covers Fig 1
    SPECIAL TOOL Assembly tool Fig 2
4 Remove clamps (11) and charge air hose (12). If charge air pipe (1, 6) is replaced.  
INSPECT Check     
5 Check clamps (11) and charge air hose (12) for damage. If damage is present:

Replace clamps (11) and/or charge air hose (12).
 
6 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
7 Carry out engine test run and check engine for proper operation and leak tightness.    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 279
BA09.41-P-1011-01Q Screw/bolt, charge air line spring U-bolt to turbocharger Nm 9
Fig 1: Identifying Set Of Protective Covers (001 589 11 91 00)
G14785720Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA