Remove/Install Divert Air Switchover Valve - AR09.40-P-3000SB
Engine 256.9 in model 223
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1 | Remove upper engine cover. | ||
| AP01.10-P-2405-01OB | |||
| 2 | Remove screw (2). | *BA01.20-P-1014-01L | |
| 3 | Remove bleed line (3) from exhaust gas turbocharger (1) and seal exposed openings with suitable stop plugs. | Fig 2 | |
| 4 | Release and disconnect electrical connection at bypass air switchover valve (Y101). | ||
| 5 | Remove screws (4). | *BA09.40-P-1013-02MRT | |
| 6 | Remove overrun mode bypass air switchover valve (Y101) and seal opening with lint-free rag. | ||
| 7 | Install in the reverse order. | ||
| Check | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 8 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
CRANKCASE VENTILATION, CYLINDER HEAD COVER
| Number | Designation | Engine 256.9 | |
|---|---|---|---|
| BA01.20-P-1014-01L | Bolt, breather adapter to exhaust gas turbocharger | Nm | 8 |
TURBOCHARGER
| Number | Designation | Engine 256.9 | |
|---|---|---|---|
| BA09.40-P-1013-02MRT | Bolt, switchover valve to turbocharger | Nm | 7 |