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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Charge Air Distributor >> Remove/Install Left Charge Air Distributor - AR09.41-P-8684SC

Remove/Install Left Charge Air Distributor - AR09.41-P-8684SC

Engine 176 in model 223 

Fig 1: Left Charge Air Distributor Components Location - Engine 176 In Model 223
G16190255Courtesy of MERCEDES-BENZ USA
G16190256Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier.   AR01.10-P-2500SC
2 Remove purge line (1) from the left charge-air distributor (2) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 3
3 Remove screw (4) and place holder with purge lines to one side.    
4 Release and disconnect electrical connector of the left intake manifold pressure sensor (B28/1).    
5 Release and disconnect electrical connector of the left intake manifold temperature sensor (B17/16).    
6 Remove brackets (9, 10, 11) from the left charge-air distributor (2).    
7 Loosen clamp (7) on the left charge-air distributor (2). TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor *BA09.41-P-1002-01X 
8 Remove screws (3) in reverse order to tightening procedure. Tightening procedure
INSTALLATION IMPORTANT : Observe tightening procedure.
AR09.41-P-8683-01MNL 
    TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head *BA09.41-P-1004-01X 
9 Remove left charge-air distributor (2). INSTALLATION IMPORTANT : Install new sealing rings (8) and coat with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    SPECIAL TOOL Assembly tool Fig 2
10 Remove the left intake manifold pressure sensor (B28/1). When replacing left charge-air distributor (2). AR09.41-P-1030SC 
11 Remove left intake manifold temperature sensor (B17/16). When replacing left charge-air distributor (2). AR09.41-P-0041SC 
12 Remove guides of sealing rings (8) at the left charge-air distributor (2). When replacing left charge-air distributor (2).  
13 Install in the reverse order.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
Fig 2: Identifying Assembly Tool (000 589 93 63 00)
G16190257Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G16190258Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67