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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Air Intake, Turbocharging (1 Of 2) -- 223 Chassis >> Testing & Repair >> Remove/Install Divert Air Switchover Valve >> Remove/Install Divert Air Switchover Valve - AR09.40-P-3000SVZ

Remove/Install Divert Air Switchover Valve - AR09.40-P-3000SVZ

Engine 279 in model 223 

Shown with air filters removed 

Fig 1: Divert Air Switchover Valve Components Location - Engine 279 In Model 223 (Shown With Air Filters Removed)
G16190095Courtesy of MERCEDES-BENZ USA
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine cover. INSTALLATION IMPORTANT : Install the engine cover only after the engine test run. AR01.10-P-2405SVZ
2 Release electrical connector (1) and disconnect.    
3 Remove hoses (2, 4) from the overrun mode bypass air switchover valve (Y101). IMPORTANT Plug openings.
SPECIAL TOOL Record plug
Fig 2
4 Remove hose (3) from the overrun mode bypass air switchover valve (Y101). IMPORTANT Plug openings.
INSTALLATION IMPORTANT : Replace snap clamp.
SPECIAL TOOL Pliers for click clamps
Fig 3
    SPECIAL TOOL Record plug Fig 2
5 Release and remove overrun mode bypass air switchover valve (Y101) from the bracket (5).    
INSPECT Check     
6 Check overrun mode bypass air switchover valve (Y101) for damage. If damage is present,

Replace overrun mode bypass air switchover valve (Y101).
 
7 Check hoses (2, 3, 4) for damage. If damage is present,

Replace corresponding hose (2, 3, 4).
 
8 Install in the reverse order.    
INSPECT Check     
9 Read out and delete fault memory using vehicle diagnosis system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Carry out engine test run and check engine for proper operation and leak tightness.    
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pliers For Click Clamps (171 589 00 37 00)
G11133214Courtesy of MERCEDES-BENZ USA