A-Pillar Complete Replacement - Ar63.20-P-1100S
Model 223.0/1/9
Fig 1: A-Pillar, Inner A-Pillar Reinforcement, Outer A-Pillar Reinforcement And Adjacent Components Locations (Model 223.0/1/9)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
| 3 | Remove the A-pillar paneling (l). | AR63.20-P-1223S | |
| 4 | Remove outer A-pillar reinforcement (2) and inner A-pillar reinforcement (3). | AR63.20-P-1116S | |
| 5 | Remove A-pillar reinforcement (4) and end plate (5). | AR63.20-P-1102S | |
| 6 | Remove front roof frame mounting support (6). | AR65.20-P-1006-10S | |
| 7 | Remove inner A-pillar (7). | ||
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| AR63.20-P-1106-01S | |||
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 8 | Prepare inner A-pillar (7). | AR63.20-P-1106-02S | |
| 9 | Prepare front roof frame mounting support (6). | AR65.20-P-1006-11S | |
| 10 | Install inner A-pillar (7). | AR63.20-P-1106-03S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| Countersunk-head blind rivet Z5 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1057-13A | ||
| Flow-form rivet with countersunk head X4 4 mm to 5.15 mm | *BR00.45-Z-1073-13A | ||
| Flow-form rivet structure W5 5.0 mm up to 6.1 mm clamping range (S4) | *BR00.45-Z-1029-13A | ||
| Flow-form rivet structure W7 7.1 mm up to 8.3 mm clamping range (S6) | *BR00.45-Z-1031-13A | ||
| 11 | Install front roof frame mounting support (6). | AR65.20-P-1006-12S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| Countersunk-head blind rivet Z5 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1057-13A | ||
| Flow hole bolt M5 | *BR00.45-Z-1085-13A | ||
| Flow-form rivet with countersunk head X4 4 mm to 5.15 mm | *BR00.45-Z-1073-13A | ||
| Flow-form rivet with countersunk head X5 5.0 mm to 6.1 mm | *BR00.45-Z-1074-13A | ||
| Flow-form rivet with countersunk head X7 7.1 mm to 8.3 mm | *BR00.45-Z-1076-13A | ||
| 12 | Install A-pillar reinforcement (4) and striker plate (5). | AR63.20-P-1102S | |
| 13 | Install outer A-pillar reinforcement (2) and inner A-pillar reinforcement (3). | AR63.20-P-1116S | |
| 14 | Install A-pillar paneling (1). | AR63.20-P-1223S | |
| 15 | Remove spark protection blankets. | ||
| 16 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1029-13A | Flow-form rivet structure W5 5.0 mm up to 6.1 mm clamping range (S4) | A 000 991 19 33 |
| BR00.45-Z-1031-13A | Flow-form rivet structure W7 7.1 mm up to 8.3 mm clamping range (S6) | A 000 991 21 33 |
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1056-13A | Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | A 000 991 87 32 |
| BR00.45-Z-1057-13A | Countersunk-head blind rivet Z5 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN) | A 000 991 88 32 |
| BR00.45-Z-1073-13A | Flow-form rivet with countersunk head X4 4 mm to 5.15 mm | A 000 991 49 02 |
| BR00.45-Z-1074-13A | Flow-form rivet with countersunk head X5 5.0 mm to 6.1 mm | A 000 991 50 02 |
| BR00.45-Z-1076-13A | Flow-form rivet with countersunk head X7 7.1 mm to 8.3 mm | A 000 991 52 02 |
| BR00.45-Z-1085-13A | Flow hole bolt M5 | A 000 990 60 11 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |