Front Reinforcement Replacement - Ar62.30-P-1400S
Model 223.0/1/9
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove reinforcement (1) and support (2). | AR62.30-P-1400-01S | |
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 4 | Prepare reinforcement (1) for installation. | AR62.30-P-1400-04S | |
| 5 | Install reinforcement (1) and support (2). | AR62.30-P-1400-05S | |
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| Screw M6x20-10.9 | *BR00.45-Z-1080-13A | ||
| Flanged nut M6 | *BR00.45-Z-1069-13A | ||
| 6 | Clean repair flanges. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Prime repair areas with a primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
https://xentry.daimler.com |
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| 10 | Seal seam after repair. | AR97.10-P-4000S | |
| 11 | Paint repair areas and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
https://xentry.daimler.com |
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| 12 | Supplement cavity preservation. | AR97.20-P-1500S | |
| 13 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1034-13A | Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1056-13A | Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | A 000 991 87 32 |
| BR00.45-Z-1069-13A | Flanged nut M6 | A 002 990 67 50 |
| BR00.45-Z-1080-13A | Screw M6x20-10.9 | N 000000 003765 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |