Adjust Front Door - AR72.10-P-0550SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Check
1	Check gap dimensions on front door (1) all the way round.		AR60.00-P-0900-01S
		Always perform adjustment work on uneven gaps on corresponding upper and lower hinge leaves. Otherwise tension and damage can occur.
		Model 223.1 with code Z07 (B7 armoring on special protection version)	*BE60.00-P-1006-01PA
		Front/rear door to roof paneling, side
		Model 223.1 with code Z07 (B7 armoring on special protection version)	*BE60.00-P-1007-01PA
		Front door to fender
		Model 223.1 with code Z07 (B7 armoring on special protection version)	*BE60.00-P-1008-01PA
		Front door to rear door
		Model 223.1 with code Z07 (B7 armoring on special protection version)	*BE60.00-P-1010-01PA
		Front door cover to rear door cover
		Feeler gauge	Fig 1
2	Check transition between front fender and front door (1).	Contour of front fender must align with contour of front door (1) or project by a maximum of 1 mm.
3	Check transition between front door (1) and rear door.	Contour of front door (1) must align with contour of rear door or project by a maximum of 1 mm.
	Remove
4	Glue on adhesive strips (14) and cut in center of door joint.	Adhesive strips (14) serves as orientation when adjusting
5	Mark installation position of lock striker (13).
6	Unscrew screws (12) and remove lock striker (13).
7	Mark installation position of wedge-type stop (2).
8	Unscrew screws (3) and remove wedge-type stop (2).
9	Support front door (1) with the lifting device.
	000 588 38 80 00 Holding device		WS72.00-P-0039B
		Do not support front door (1) at outer paneling. Otherwise the front door (1) can be damaged by its high dead weight.
	Adjust
10	Loosen screws (15, 16) on A-pillar.
11	Adjust gap dimensions on front door (1) by moving and/or lifting or lowering the lifting device.
	000 588 38 80 00 Holding device		WS72.00-P-0039B
		Model 223.1 with code Z07 (B7 armoring on special protection version) Front/rear door to roof paneling, side	*BE60.00-P-1006-01PA
		Model 223.1 with code Z07 (B7 armoring on special protection version) Front door to fender	*BE60.00-P-1007-01PA
		Model 223.1 with code Z07 (B7 armoring on special protection version) Front door to rear door	*BE60.00-P-1008-01PA
		Model 223.1 with code Z07 (B7 armoring on special protection version) Front door cover to rear door cover	*BE60.00-P-1010-01PA
		Feeler gauge	Fig 1
12	Tighten screws (15, 16).	Bolt, hinge to body	*BA72.10-P-1006-01BA
13	Remove lifting device.
14	Loosen screws (17) on upper door side hinge leaf (18) and adjust transition between front door (1)	Contour of front fender must align with contour of front door (1) or project by a maximum of 1 mm.
15	Loosen screws (19) on lower door side hinge leaf (20) and adjust transition between front door (1) and front fender by moving front door (1).	Contour of front fender must align with contour of front door (1) or project by a maximum of 1 mm.
16	Tighten screws (17, 19).	Screw/bolt, hinge to front door	*BA72.10-P-1005-01BA
17	Position lock striker (13) on the marking applied and screw in screws (12) up to end stop.	It should still be possible to adjust the lock striker (13).
18	Adjust transition between front door (1), rear door and roof paneling by moving lock striker (13).	Contour of front door (3) must align with contour of rear door or may protrude by a maximum of 1 mm.
19	Tighten bolts (12).	Screw, lock striker to B-pillar	*BA72.10-P-1013-01BA
	Install
20	Position wedge-type stop (2) on the marking applied and position the screws on the wedge-type stop (2).	It should still be possible to adjust the wedge-type stop (2).
21	Carefully close and open front door (1).	In this way, the wedge-type stop (2) is positioned on the pillar according to the door side wedge-type stop.
22	Move the wedge-type stop on the B-pillar (2) approx. 1 mm upward and tighten screws.	By doing this, the front door (1) is supported by the wedge-type stop (2) so that its entire dead weight does not rest on the lock striker (13). The front door (1) should be easy to close.
		Screw, wedge-type stop to body	*BA72.10-P-1015-01BA
23	Repair paint damage to screw heads in working area with suitable touch-up paint pen.
24	Protect front door (1) and A-pillar in area of both hinges against corrosion.	Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
	Calibrate
25.1	Calibrate 360° camera on left outside mirror or 360° camera on right outside mirror with diagnostic system.	Model 223 with code 501 (360° camera) with code Z07 (B7 armoring on special protection version) If the front door (1) has been adjusted on driver and passenger side.
			AD00.00-P-2000-06FR
25.2	Calibrate all the cameras in the 360° camera system using the diagnostic system.	Model 223 with code 501 (360° camera) with code Z07 (B7 armoring on special protection version)
		If the front door (1) has been adjusted on driver and passenger side.
			AD00.00-P-2000-06FR

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA