Remove/Install Sealing Frame Of Rear Door - AR72.12-P-0002S

Model 223.0/1 

except code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Notice	Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks		AH00.00-P-0013-01AK
	Remove
1	Release upper door trim (2) in area of B-pillar until window frame lining (3) can be unclipped and sealing frame (1) is exposed.		AR72.12-P-1011S
2	Unclip window frame lining (3).	Long wedge	Fig 2
3	Remove retaining clip remaining in window frame (5) and install in window frame lining (3).	Long wedge	Fig 2
4	Remove sealing frame (1).
5	Remove adhesive residues on rear door (4) using a surface conditioning disk and clean bonding surface.	The bonding surface must be free of dust and grease.
		Use surface conditioning disk with a diameter of 100 mm.
		Cleaner	*BR00.45-Z-1025-04A
	Install
6	Release spacer strip (6) at end of new sealing frame (1) by approx. 2 cm.	Loosen the spacer strip (6) at the end where insert is located.
7	Remove protective foil (7) in sections and glue sealing frame (1) onto inner door panel, starting in center of lower door edge.	Glue on sealing frame (1) first with end where insert is located.
		Align sealing frame (1) with assembly points (arrows A) below beltline.
		Spacer strip (6) of sealing frame (1) must be in contact with window frame (5) in bonding area with no gaps.
8	Determine protrusion of sealing frame (1) at lower door edge and cut off.	Cut off protrusion so that there is no gap between the two ends of sealing frame (1).
9	Connect both ends of sealing frame (1).
10	Firmly roll on sealing frame (1) with roller.	Roller	Fig 1
11	Remove spacer strip (6) from sealing frame (1) completely, starting at end that has been removed.
12	Wet sealing of side window in assembly area of window frame lining (3) with lubricant.	Lubricant, rubber assembly 1 L	*BR00.45-Z-1010-06A
13	Clip in window frame lining (3).	Ensure correct seating of the window frame paneling (3).
14	Attach door trim (2).		AR72.12-P-1011S

Fig 1: Identifying Roller (168 589 05 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA