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Disassemble/Assemble Rear Door - AR72.12-P-2101SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

G16192161Courtesy of MERCEDES-BENZ USA
G16192162Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove door lock of corresponding rear door (1).   AR72.12-P-2511SG 
2 Remove outside door handle.   AR72.12-P-2410SA 
3.1 Remove door damper. Model 223
with code Z07 (B7 armoring on special protection version)
except code Z39 (Opening and closing assistance, rear doors)
 
      AR72.12-P-2200SG 
3.2 Remove drive unit for electric rear door (1). Model 223
with code Z07 (B7 armoring on special protection version)
with code Z39 (Opening and closing assistance, rear doors)
 
      AR72.29-P-0006SG 
4 Remove wedge-type stop on door side.   AR72.12-P-0030SG 
5 Remove sealing frame of rear door (1).   AR72.12-P-0002SG 
6 Remove door wiring harness (2) from rear door (1).    
7 Unclip sealing (3) and remove. SPECIAL TOOL Dismantling tool Fig 1
8 Remove hinge leaves on door side.   AR72.12-P-2663SG 
      AR72.12-P-2662SG 
9 Unclip sealing (4), extend out of rear door (1) toward rear, and remove. SPECIAL TOOL Dismantling tool Fig 1
10 Unclip expansion rivets (5) and remove sealing (6). SPECIAL TOOL Dismantling tool Fig 1
11 Remove trim strip (7) from rear door (1). INSTALLATION IMPORTANT Trim strip (7) is bonded and must be replaced.  
    SPECIAL TOOL Long wedge Fig 2
12 Clean bonding surface in area of trim strip (7) on rear door (1). NOTES
Bonding surface must be free of dirt, oil, and dust residue.
Trim strip (7) may otherwise work loose on rear door (1).
 
13 Install in the reverse order.    
Fig 1: Identifying Dismantling Tool (000 589 95 63 00)
G12083439Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA