Wheel Well Complete Replacement - Ar62.20-P-1200MFA
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Model 118.3/6
Model 177.0/1/9
Model 247.0/6/7
MODIFICATION NOTES
| 19.08.2020 | Expansion of methods, picture P62.20-A237-08 with operation steps added | Operation steps 11, 12, 13, 14 | AR62.20-P-1200-17MFA |
| 07.08.2020 | Picture P62.20-A238-08 added | ||
| 19.08.2020 | Method extension, operation steps, added | Operation steps 15, 16 |
Shown on model 177.0
Shown on model 177.0
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
| 3 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 4 | Place vehicle on straightening bench and fasten. | ||
| 5 | Remove upper front longitudinal member. | AR62.20-P-1286MFA | |
| 6 | Remove wheel well (1). | Model 118.3/6Model 177.0/1/9 Model 247.0 |
AR62.20-P-1200-21MFA |
| Model 247.6/7 | AR62.20-P-1200-21MFX | ||
| 000 588 15 84 00 Heat gun | WS54.00-P-0125B | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7 | Prepare wheel well (1). | Model 118.3/6Model 177.0/1/9 Model 247.0 |
AR62.20-P-1200-19MFA |
| Model 247.6/7 | AR62.20-P-1200-19MFX | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 8 | Install wheel well (1). | Model 118.3/6Model 177.0/1/9 Model 247.0 |
AR62.20-P-1200-17MFA |
| Model 247.6/7 | AR62.20-P-1200-17MFX | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | WS60.00-P-0437K | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) |
*BR00.45-Z-1016-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) |
*BR00.45-Z-1035-13A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 9 | Install upper front longitudinal member. | AR62.20-P-1286MFA | |
| 10 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 11 | Clean weld joints and sheet metal flange. | ||
| 12 | Remove spark protection blankets. | ||
| 13 | Clean repair area. | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Prime repair areas with a primer filler. | AH98.00-P-9408-02A | |
| Notice | Notes on paintwork repairs | AH98.00-P-0003-01A | |
| General information on operation items and work procedures for painting | https://xentry.daimler.com |
||
| 15 | Install drainage fitting (2). | ||
| 16 | Coat hatched area between the drainage fitting (2) and air/water duct (3) with silicone sealing compound. | Otherwise, electrical component parts underneath could be damaged by the ingress of moisture. Silicone sealant |
*BR00.45-Z-1028-01A |
| 17 | Seal seam after repair. | AR97.10-P-4000MFA | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 18 | Paint repair areas and adjacent surfaces. | AH98.00-P-9408-02A | |
| Notice | Notes on paintwork repairs | AH98.00-P-0003-01A | |
| General information on operation items and work procedures for painting | https://xentry.daimler.com |
||
| 19 | Supplement cavity preservation. | AR97.20-P-1500MFA | |
| 20 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1028-01A | Silicone sealant | Use corresponding commercially available repair materials. |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |