Timing Gear Casing - Remove/Install Lower Cover - AR01.40-P-8002MFC
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Engine 260 in model 118, 177, 247
MODIFICATION NOTES
| 06.09.2022 | Screw/bolt, guide pulley to timing case cover | Engine 260 with code 9U8 | BA13.25-P-1002-01Z |
Shown except code B01 (48V technology)
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of Engine oil. Risk of poisoning caused by swallowing Engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill Engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Remove Engine with transmission. | Engine 260 in model 118, 177, 247 with transmission 724.1 | AR01.10-P-2401MFJ |
| Engine 260 in model 118, 177, 247 with transmission 724.0 |
AR01.10-P-2401MFC | ||
| 2 | Remove transmission from Engine. | Engine 260 in model 118, 177, 247 with transmission 724.0 | AR27.10-P-0009MFC |
| Engine 260 in model 118, 177, 247 with transmission 724.1 | AR27.10-P-0009MFA | ||
| 3 | Attach Engine to assembly stand. | ||
| 000 588 00 62 00 Load tilter | WS01.00-P-0102B | ||
| 000 588 27 31 00 Assembly stand for cars | Engine crane |
WS01.00-P-0262B | |
| 4 | Remove upper timing case cover (1). | AR01.40-P-8001MFC | |
| 5 | Remove refrigerant compressor. | AR83.55-P-5310MFD | |
| 6 | Remove coolant pump. | Engine 260 in model 118, 177, 247 except code B01 (48V technology) | AR20.10-P-1271MFC |
| 7 | Remove clamping device from poly-V-belt. | Engine 260 in model 118, 177, 247 except code B01 (48V technology) | AR13.25-P-3220MFC |
| 8 | Remove torsional damper. | AR03.30-P-1600MFC | |
| 9 | Remove oil pan. | AR01.45-P-7500MFC | |
| 10 | Release and disconnect electrical connector (6) from Engine oil pump valve (Y130). | ||
| 11 | Unclip electrical wiring harness (2) from coolant line (3) and place to one side. | ||
| 12 | Unscrew bolts (3s) and remove coolant line (3). | Fig 3 | |
| Fig 1 | |||
| 13 | Unscrew screw (4s) of purge line (4) at timing case cover (13) and remove purge line (4). | ||
| 14 | Remove guide pulley (5). | *BA13.25-P-1002-01Z | |
| 15 | Unscrew screws (9). | *BA01.30-P-1002-01Y | |
| 16 | Remove screws (10) in reverse order to tightening procedure for timing case cover (13). | AR01.40-P-8000-01MFC | |
| *BA01.40-P-1001-01K | |||
| 17 | Release and disconnect electrical connector (8) from Engine oil pump valve (Y130). | ||
| 18 | Use suitable tool to remove timing case cover (13). Notes on sealant path for timing case cover |
AH01.40-P-1000-01MFC | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 2 | |||
| 19 | Remove electrical connector (6) from timing case cover (13) with electric line (7) attached. | If timing case cover (13) will be replaced. |
|
| 20 | Clean sealing surfaces. | AH00.00-P-0500-01MNE | |
| Notes on application of flange sealants to seal major assemblies | *BR00.45-Z-1038-04A | ||
The sealing surfaces can be damaged otherwise. Loctite 7200 |
AR01.00-P-0050-01A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| 21 | Install in the reverse order. | ||
| Check | |||
| 22 | Check Engine oil level and correct if necessary. | ||
| AP18.00-P-1812MFA | |||
| 23 | Check cooling system for leaks. | AR20.00-P-1010MFD | |
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 24 | Perform Engine test run. While doing so, check Engine for proper operation and leak tightness. |
CYLINDER HEAD
| Number | Designation | Engine 260 | ||
|---|---|---|---|---|
| BA01.30-P-1002-01Y | Bolt, cylinder head to timing case cover | M8 | Nm | 20 |
CRANKCASE, TIMING CASE COVER, END COVER
| Number | Designation | Engine 260 | |||
|---|---|---|---|---|---|
| BA01.40-P-1001-01K | Bolt, timing case cover to crankcase | M6 | Nm | 9 | |
| M8 | Stage 1 | Nm | - | ||
| Stage 2 | Nm | - | |||
| M10 | Nm | - | |||
BELT TENSIONING DEVICE
| Number | Designation | Engine 260 except code 9U8 | Engine 260 with code 9U8 | |
|---|---|---|---|---|
| BA13.25-P-1002-01Z | Screw/bolt, guide pulley to timing case cover | Nm | 20 | 58 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |