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Harsh Forward and Harsh Reverse

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
DIAGNOSTIC ROUTINES - HARSH FORWARD AND HARSH REVERSE

Possible Component Reference/Action
208 - ROUTINE 
Powertrain Control System   
NOTE: The battery being disconnected or a PCM (gasoline engines), Transmission Control Module (TCM) (diesel engines), reprogramming will cause firm engagements.
PCM (gasoline engines), Transmission Control Module (TCM) (diesel engines), external vehicle wiring harnesses, transmission internal harness, Pressure Control Solenoid A (PCA), Torque Converter Clutch (TCC) solenoid, Turbine Shaft Speed (TSS)/intermediate shaft speed sensor, Transmission Fluid Temperature (TFT) sensor and Transmission Range (TR) sensor, Intake Air Temperature (IAT) sensor, Engine Coolant Temperature (ECT) sensor, Power Take-Off (PTO)
Transmission Fluid   
  • Incorrect level
  • Condition
Selector Lever Cable   
  • Cable system damaged, misaligned
Incorrect Line Pressures   
  • High pressures
  • Check pressure at line tap. Carry out Line Pressure Test. Refer to SPECIAL TESTING PROCEDURES . Follow the pressure diagnosis test as required.
Solenoid Body Assembly   
  • Bolts not tightened to specification
  • Tighten to specification.
  • Filter gasket damaged
  • Inspect for damage. If damaged, install a new filter gasket.
  • Contamination
  • Disassemble and clean.
  • PCA  , TCC  solenoid(s) damaged, stuck or bore damaged. Manual valve damaged, stuck or bore damaged. Blowoff valve damaged
  • If damaged or parts are missing, install a new solenoid body assembly. If misassembled, reassemble correctly.
Fluid Pump Assembly   
  • Bolts not tightened to specification
  • Tighten to specification.
  • Gasket damaged
  • Inspect for damage. If damaged, install a new gasket.
  • Porosity, cross leaks, cup plug missing, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
  • Pump gears and/or gear pocket damaged
  • Inspect for damage. Install a new pump.
  • Control valves, springs or seals damaged, stuck or not assembled correctly, blowoff valve damaged
  • Inspect for damage. Install a new seal or pump assembly.
Low/Reverse Clutch Assembly   
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Filtered orifice damaged, missing, not seating, off location
  • Inspect for mislocation, poor seating, damage. Install a new case.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
  • Snap ring for One-Way Clutch (OWC) and/or return spring not seated or damaged
  • Inspect for damage. Repair as necessary.