Remove/Install Left Catalytic Converter - AR49.20-P-0101MNO
Model 167 With Engine 176, 177
MODIFICATION NOTES
| 15.11.2021 | Remove seal (13). | Operation step 13. |
Shown on engine 177.9 as of modification year 21/1
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1 | Remove engine with front axle carrier. | Engine 176 in model 167 | AR01.10-P-2500MNO |
| Engine 177 in model 167 | AR01.10-P-2500MNP | ||
| 2 | Release and disconnect electrical connector of the left lambda sensor upstream of the catalytic converter (G3/3). | AR07.04-P-0081MNO | |
| 3 | Unclip electrical connector of the left lambda sensor downstream of the catalytic converter (G3/5) and release and disconnect. | Engine 177 in model 167 | AR07.04-P-0082MNP |
| Engine 176 in model 167 | AR07.04-P-0082MNO | ||
| 4 | Remove lines of the gasoline particulate filter differential pressure sensor from the catalytic converter (1). | Engine 177 in model 167 with code 598 (Gasoline particulate filter (GPF) with sensor system) |
AR49.20-P-3020MSC |
| 5 | Open clamp (2) and release catalytic converter (1) from exhaust gas turbocharger (3). | ||
| *BA49.10-P-1002-02E | |||
| *BA49.10-P-1001-02W | |||
| 6 | Remove screws (4). | *BA00.10-P-1002-04A | |
| 7 | Remove the heat shield (5). | ||
| 8 | Loosen screws (6) until the bracket (7) can be moved. | *BA00.10-P-1002-04A | |
| 9 | Lift bracket (7) and push toward the rear. | ||
| 10 | Remove screws (8). | *BA49.10-P-1011-02E | |
| *BA49.10-P-1004-02W | |||
| 11 | Unscrew screws (9) and remove holder (10). | *BA49.10-P-1002-02E | |
| *BA49.10-P-1002-02W | |||
| 12 | Unscrew screws (11) from bracket (12) and remove catalytic converter (1). | *BA49.10-P-1004-02E | |
| *BA49.10-P-1004-02W | |||
| 13 | Remove seal (13). | Engine 177.9 in model 167as of modification year 21/1 |
|
| 14 | Install in the reverse order. | ||
| 15 | Check installation position and unobstructed movement of exhaust system and correct if necessary. |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6X1 | Nm | 9 | 13 |
EXHAUST SYSTEM
| Number | Designation | Model 167 with engine 176 | ||
|---|---|---|---|---|
| BA49.10-P-1001-02W | Screw/bolt, catalytic converter clamp to exhaust gas turbocharger | M6 | Nm | 8 |
| M8 | Nm | 23 | ||
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 167 | |
|---|---|---|---|
| BA49.10-P-1002-02E | Bolt, butterfly bracket to bracket | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Model 167 with engine 176 | ||
|---|---|---|---|---|
| BA49.10-P-1002-02W | Bolt, butterfly holder to bracket/catalytic converter | M8 | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 167 | |
|---|---|---|---|
| BA49.10-P-1004-02E | Nut, bracket to transmission | Nm | - |
EXHAUST SYSTEM
| Number | Designation | Model 167 with engine 176 | ||
|---|---|---|---|---|
| BA49.10-P-1004-02W | Bolt, holder for catalytic converter to transmission catalytic converter/holder | M8 | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 177 in model 167 | |
|---|---|---|---|
| BA49.10-P-1011-02E | Bolt, bracket for catalytic converter to catalytic converter/bracket | Nm | 20 |