Rear Roof Frame Removal And Installation - Ar65.20-P-1008ME

Model 167.1 

Shown on model 167.1 except code 413 (panoramic sliding sunroof) and except code 414 (sliding roof) 

Fig 1: Rear Roof Frame And Mounting Console Component Locations (Model 167.1)

Courtesy of MERCEDES-BENZ USA

	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove center roof paneling.	Model 167.1 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000ME
3.2	Remove roof paneling rear section.	Model 167.1 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760ME
4	Remove roof frame (1).		AR65.20-P-1008-01ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Remove mounting supports (2).	If mounting supports (2) are damaged.
			AR65.20-P-1008-05ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Prepare roof frame (1).		AR65.20-P-1008-02ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Prepare mounting supports (2).	When installing new mounting supports (2).
			AR65.20-P-1008-06ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Install mounting supports (2).	When installing new mounting supports (2).
			AR65.20-P-1008-07ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mn to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
9	Install roof frame (1).		AR65.20-P-1008-03ME
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
10	Clean weld joints and sheet metal flange.
11	Clean repair area.
12.1	Install center roof paneling.	Model 167.1 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000ME
12.2	Install roof paneling rear section.	Model 167.1 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760ME
13	Remove spark protection blankets.
14	Reinstall detachable parts in area of repair point.