Rear Fender Complete Installation - Ar63.50-P-1401-03ME (Model 167.1)
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K |
Model 167.1
MODIFICATION NOTES
| 31.03.2020 | Document updated. | The whole document | |
| 31.03.2020 | Repair materials references added. | Operation steps 15, 16, 17, 19, 20 | |
| 31.03.2020 | Welders added. | IE reference module |
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01LA | Rear door to side wall | Dimension "I" | mm | 3 (±0, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01LA | Side wall to bumper at rear | Dimension "J" | mm | 0, 2 (+0, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1013-01LA | Sidewall to liftgate | Dimension "K" | mm | 4 (+1/-0, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01LA | Side wall to outer tail lamp | Dimension "L" | mm | 1 (±0, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1015-01LA | Outer tail lamp to bumper at rear | Dimension "M" | mm | 2 (±1, 0) |
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| 3E60.00-P-1016-01LA | Liftgate to rear bumper | Dimension "N1" | mm | 4, 5 (±1, 5) |
| Dimension "N2" | mm | 5, 5 (±1, 5) | ||
| For picture, see | AR60.00-P-0900-01ME | |||
GAP DIMENSIONS
| Number | Designation | Model 167.1 | ||
|---|---|---|---|---|
| BE60.00-P-1018-01LA | Outside of taillamp to inside of taillamp | Dimension "P" | mm | 4 (±1, 5) |
| For picture, see | AR60.00-P-0900-01ME | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.
The superordinate service document as well as the safety information in the service document must be observed.
- Install rear fender (1) and fit.
- Install rear bumper.
- Install taillamp.
- Install seal of rear door and tailgate.
- Install striker eye.
- Check gaps using
feeler gauge and adjust.
- Fix rear fender (1) in place.
- Remove striker eye.
- Remove seal of rear door and tailgate.
- Remove taillamp.
- Remove rear bumper.
- Drive rivet holes in rear fender (1) with Ø 6.7 mm (areas A).
- Remove rear fender (1).
- Deburr rivet holes on rear fender (1) and body on both sides.
- Coat insides of riveted joints with zinc dust paint (areas A).
- Apply sealant on body and on foam parts (areas C).
- Apply 2-component adhesive on body in cross-hatched area (area B).
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.
- Install rear fender (1) and fix in place.
- Rivet rear fender (1) with rivets Ø 6.4x12 (areas D1 ).
- Rivet rear fender (1) with rivets Ø 6.5x12.5 (area D2 ).
- Rear fender (1)
(areas E).
- Rear fender (1)
(area F).
- Rear fender (1)
(areas G, H).
- Surface-grind inert gas weld joints (areas H).
- Solder surfaces on rear fender (1) with body solder and smooth (areas H).
- Remove body solder residues, drill chips and grinding dust.