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Home >> Mercedes Benz >> 2022 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging -- 167 Chassis (2 Of 2) >> Testing & Repair >> Remove/Install Left Charge Air Distributor - AR09.41-P-8684MNP

Remove/Install Left Charge Air Distributor - AR09.41-P-8684MNP

Engine 177 In Model 167 

Fig 1: Left Charge Air Distributor Components Location - Engine 177 In Model 167
G15037189Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier.   AR01.10-P-2500MNP
2 Remove charge air coolers.   AR09.41-P-6817MNP
3 Release and disconnect electrical connector o left charge air temperature sensor (B17/14).    
4 Remove purge line (2) from charge-air distributor (4) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
5 Remove bleed line (1) from charge-air distributor (4) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
6 Release and disconnect electrical connector of pressure sensor downstream of left throttle valve (B28/22).    
7 Unclip electrical connector (6) and electric line from charge-air distributor (4).    
8 Remove bolts (5). Tightening procedure for charge air distributor AR09.41-P-8683-01MNE 
    INSTALLATION IMPORTANT : Observe tightening procedure.
SPECIAL TOOL Bolt, charge air distributor to cylinder head
*BA09.41-P-1004-01X 
9 Remove charge-air distributor (4). INSTALLATION IMPORTANT : Replace seals and wet with lubricant.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
10 Remove pressure sensor downstream of left throttle valve (B28/22). When replacing the charge air distributor (4). AR09.41-P-1030MNP
11 Remove left charge air temperature sensor (B17/14). When replacing the charge air distributor (4). AR09.41-P-0041MNO
12 Remove boot (7). When replacing the charge air distributor (4).
TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor
*BA09.41-P-1002-01X 
13 Remove guides of seals at charge-air distributor (4). When replacing the charge air distributor (4).  
14 Install in the reverse order.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11975121Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67