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Home >> Mercedes Benz >> 2022 >> GLE580 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- 167 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Coolant Feed Line For Turbocharger >> Remove/Install Coolant Feed Line For Turbocharger - AR20.20-P-1000MSC

Remove/Install Coolant Feed Line For Turbocharger - AR20.20-P-1000MSC

Engine 256.9 In Model 167 

G15037387Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant. INSTALLATION IMPORTANT Only install lower engine compartment paneling after leak test. AR20.00-P-1142MSC 
2 Remove exhaust gas aftertreatment unit. INSTALLATION IMPORTANT Only install upper engine cover after the leak test. AR49.20-P-1500MSC
3 Remove inerting system line from exhaust gas turbocharger (3) and place to one side. Engine 256.9 in model 167
with code 2U8 (Alternative refrigerant)
AR86.10-P-0119ME
4 Remove screws (1, 2). TORQUE SPECIFICATION Screw, water feed line/return line to exhaust gas turbocharger/crankcase/cylinder head *BA09.40-P-1012-02MRT 
5 Remove coolant feed pipe (6) and coolant return line (5) from exhaust gas turbocharger (3) and seal openings with suitable stop plugs. INSTALLATION IMPORTANT Install new sealing rings.
SPECIAL TOOL Record plug
Fig 1
6 Remove screw (4). TORQUE SPECIFICATION Screw, water feed line/return line to exhaust gas turbocharger/crankcase/cylinder head *BA09.40-P-1012-02MRT 
7 Remove coolant feed line (6) and seal openings with suitable stop plugs. INSTALLATION IMPORTANT Replace sealing ring.
SPECIAL TOOL Record plug
Fig 1
8 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out engine test run and check engine for proper leaktightness and leaktightness.    
10 Install lower engine compartment lining.   AR61.20-P-1105ME
11 Install upper engine cover.   AR01.10-P-2405MSC
TURBOCHARGER

Number Designation Engine 256.9
BA09.40-P-1012-02MRT Screw, water feed line/return line to exhaust gas turbocharger/crankcase/cylinder head Stage 1 Nm 8
Stage 2 ∠° 60
Fig 1: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA