A-Pillar Complete Replacement - Ar63.20-P-1100MFA

Model 118.3/6 

Model 177.0/1/9 

Model 247.0/6/7 

Fig 1: Inner And Outer A-Pillar Component Locations (Shown On Model 177.0)

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.
3	Remove upper front longitudinal member.		AR62.20-P-1286MFA
4	Set up straightening bench with straightening bench support members and straightening set.
	000 588 50 23 00 Body straightening system		WS60.00-P-0439K
5	Place vehicle on straightening bench and fasten.
6	Remove A-pillar paneling.		AR63.20-P-1223MFA
7	Cut off reinforcement of A-pillar (1) and inside of A-pillar (2).		AR63.20-P-1100-01MFA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
8	Prepare reinforcement of A-pillar (1) and inside of A-pillar (2) for installation.		AR63.20-P-1100-09MFA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9	Install and weld in the inside of A-pillar (2) and reinforcement of A-pillar (1).		AR63.20-P-1100-10MFA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Side portal frame	Fig 2
10	Release vehicle from straightening bench, lift and remove straightening bench.
11	Install A-pillar paneling.		AR63.20-P-1223MFA
12	Install upper front longitudinal member.		AR62.20-P-1286MFA
13	Clean weld joints and sheet metal flange.
14	Remove spark protection blankets.
15	Clean repair area.
16	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer filler approved by Daimler AG: https://xentry.daimler.com
17	Seal seam after repair.		AR97.10-P-4000MFA
18	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only paints approved by Daimler AG: https://xentry.daimler.com
19	Supplement cavity preservation.		AR97.20-P-1500MFA
20	Install detachable parts in the area of the repair point.

Fig 2: Side Portal Frame (210 589 17 23 00)

Courtesy of MERCEDES-BENZ USA