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Home >> Mercedes Benz >> 2021 >> S580 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- 223 Chassis >> Testing & Repair >> Remove/Install Inserted Rear Axle Shaft - AR35.30-P-0621S

Remove/Install Inserted Rear Axle Shaft - AR35.30-P-0621S

Model 223 with engine 176, 256, 279, 656 

Illustration shows right rear axle shaft 

G16191205Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Expose and fold down wheel carrier, and pull rear axle shaft (6) out of rear axle shaft flange.   AR35.20-P-0115S 
  Notes on safety-relevant components If the rear axle shaft (6) is sluggish,

Press rear axle shaft (6) out of rear axle shaft flange and, if necessary, pull into rear axle shaft flange.
AH00.00-Z-0019-01A
      AR35.30-P-0115-03LF 
    SPECIAL TOOL Extraction and insertion tool Fig 1
    SPECIAL TOOL Bracket Fig 2
2 Pry rear axle shaft (6) out of rear axle differential. IMPORTANT Do not rest the assembly lever on the protective ring (7). Support the assembly lever, e.g. using a socket wrench, on the rear axle differential.  
3 Remove rear axle shaft (6). INSTALLATION IMPORTANT : Replace retaining ring (8) on inner splined profile.  
INSPECT Check     
4 Check constant velocity joints for play. If axial or radial play is present,

replace rear axle shaft (6).
 
5 Check condition of boots (6a). If damage or leaks are present,

replace rear axle shaft (6).
 
6 Check condition of side radial shaft sealing ring in rear axle differential. If damage or leaks are present,
 
    replace side radial shaft sealing ring in rear axle differential. AR35.30-P-4651S 
7 Install in the reverse order.    
8 Check and correct oil level in rear axle differential.   AR35.31-P-0520-08S 
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7)   BB00.40-P-0235-07A
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    TORQUE SPECIFICATION Filling screw on rear axle differential *BA35.31-P-1004-02I 
9 Perform chassis alignment.   AR40.20-P-0200S
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 223
BA35.31-P-1004-02I Filling screw on rear axle differential Nm 50
Fig 1: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G07274463Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Bracket (210 589 01 40 00)
G07274464Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71