Bottom Rear Center Section Complete Replacement - Ar64.20-P-1000S
Model 223.0/1/9
MODIFICATION NOTES
| 24.08.2021 | Cut weld seams. | Operation Step 3 | AR64.20-P-1000-02S |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear-end center section paneling (1) and lower rear-end center section (2). | AR64.20-P-1000-02S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 4 | Prepare rear-end center section paneling (1) and lower rear-end center section (2) for installation. | AR64.20-P-1000-07S | |
| 5 | Install rear-end center section paneling (1) and lower rear-end center section (2). | AR64.20-P-1000-13S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| *BE60.00-P-1011-01PA | |||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | *BR00.45-Z-1026-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Screw M10x35-10.9 | *BR00.45-Z-1082-13A | ||
| Fig 2 | |||
| 6 | Clean sheet metal flanges. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Prime repair area using primer filler | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 10 | Seal seam after repair. | AR97.10-P-4000S | |
| 11 | Paint repair areas and adjacent surfaces | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 12 | Supplement cavity preservation. | AR97.20-P-1500S | |
| 13 | Install all detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 223 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01PA | Trunk lid to rear fender | Dimension "K" | mm | 3 (-0, 5/+1) |
| For picture, see | AR60.00-P-0900-01S | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1026-13A | Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | A 000 991 11 33 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1082-13A | Screw M10x35-10.9 | N 910143 010014 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |