Longitudinal Member Reinforcement Replacement - Ar62.20-P-1243S

Model 223.0/1/9 

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01S
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.
3	Remove crossmember (2).		AR62.20-P-0006-01S
4	Remove longitudinal member reinforcement (1).		AR62.20-P-1243-01S
	Install
	General information on riveting		AH60.00-P-0003-01S
5	Prepare crossmember (2).		AR62.20-P-0006-02S
6	Prepare longitudinal member reinforcement (1).		AR62.20-P-1243-02S
7	Install longitudinal member reinforcement (1).		AR62.20-P-1243-03S
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
8	Install crossmember (2).		AR62.20-P-0006-03S
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
9	Clean repair flanges.
10	Remove spark protection blankets.
11	Clean repair area.
12	Treat repair areas with primer filler.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Use only primer fillers approved by manufacturer. See guidelines for paint technology in workshop portal.
13	Seal seam after repair.		AR97.10-P-4000S
14	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on operation items and work procedures for painting		AH98.00-P-0003-01A
		Only use paints approved by the manufacturer. See guidelines for paint technology in workshop portal.
15	Supplement cavity preservation.		AR97.20-P-1500S
16	Install all detachable parts in area of repair point.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-13A	Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1016-13A	Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	A 004 990 17 97
BR00.45-Z-1035-13A	Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71