Side Longitudinal Member Paneling Partial Replacement - Ar63.30-P-1040S

Model 223.0/1/9 

except code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01S
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Notice	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01RG
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blanket.
3	Remove longitudinal member panel (1).		AR63.30-P-1040-01S
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01S
	General notes on welding		AH60.00-P-0005-01N
4	Prepare longitudinal member paneling (1).		AR63.30-P-1040-02S
5	Install longitudinal member paneling (1) and fit.
6	Carry out common cuts in longitudinal member paneling (1) and in the body.
7	Remove longitudinal member panel (1).
8	Prepare weld puddle retainer.		AR60.00-P-0070-01S
9	Install longitudinal member paneling (1).		AR63.30-P-1040-03S
		Make weld seam on vehicles with aluminum body	AR60.00-P-0070-01S
	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Flow-form rivet structure W4 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Flow-form rivet structure W5 5.0 mm up to 6.1 mm clamping range (S4)	*BR00.45-Z-1029-13A
		Flow-form rivet structure W7 7.1 mm up to 8.3 mm clamping range (S6)	*BR00.45-Z-1031-13A
		Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1044-13A
		Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1055-13A
		Countersunk-head blind rivet Z5 6.4x21.0 (clamping range 7.5 mm to 10 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1057-13A
		Basic body filler	*BR00.45-Z-1057-07A
10	Clean weld joints and sheet metal flange.
11	Remove spark protection blankets.
12	Clean repair area.
13	Treat repair areas with primer filler.
	Notes on paintwork repairs	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-9408-02A
14	Seal seam after repair.		AR97.10-P-4000S
15	Paint repair areas and adjacent surfaces.
Notice	Notes on paintwork repairs	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-9408-02A
16	Supplement cavity preservation.		AR97.20-P-1500S
17	Install all detachable parts in area of repair point.