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Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 217 Chassis >> Testing & Repair >> Remove/install left charge air distributor >> Remove/install left charge air distributor - AR09.41-P-8684MNM

Remove/install left charge air distributor - AR09.41-P-8684MNM

Engine 177 in model 217, 222 

Fig 1: Left Charge Air Distributor Component Location - Engine 177 In Model 217
G15351040Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with front axle carrier   AR01.10-P-2500MNM
2 Remove charge air cooler   AR09.41-P-6817MNM 
3 Release and disconnect electrical connector o the left charge air temperature sensor (B17/14) f  
4 Remove purge line (2) on charge air distributor (4)    
5 Remove bleed line (1) on charge air distributor (4)    
6 Release and disconnect electrical connector o pressure sensor downstream of left throttle valve (B28/22) f  
7 Unclip electrical connector (6) and electric line from charge air distributor (4)    
8 Remove screws/bolts (5) INSTALLATION IMPORTANT : Observe tightening procedure. AR09.41-P-8683-01MNE 
    TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head *BA09.41-P-1004-01X 
9 Remove charge-air distributor (4) INSTALLATION IMPORTANT : Replace seals.
Lubricant
*BR00.45-Z-1032-06A 
10 Remove pressure sensor downstream of left throttle valve (B28/22) When replacing the charge air distributor (4). AR09.41-P-1030MNM 
11 Remove left charge air temperature sensor (B17/14) When replacing the charge air distributor (4). AR09.41-P-0041MNM 
12 Remove boot (7) When replacing the charge air distributor (4).
TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor
*BA09.41-P-1002-01X 
13 Remove guides on seals of the charge air distributor (4) When replacing the charge air distributor (4).  
14 Install in the reverse order    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1032-06A Lubricant A 000 989 08 60