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Home >> Mercedes Benz >> 2021 >> S560 Base >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System - 217 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Front Axle Brake Caliper - AR42.10-P-0070LF

Remove/Install Front Axle Brake Caliper - AR42.10-P-0070LF

Model 217, 222 

Shown on model 222 - right side of vehicle 

G15347946Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
Notice Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice Notes on repairs to brake system   AH42.00-P-0003-01A 
Notice Brake fluid notes   AH42.50-P-0001-01A 
  Notes on installing brake wear indicator contact sensors   AH42.10-P-0003-01CW 
REMOVINGINSTALLING Remove/install     
1 Remove brake pads. Model 217.377/378/379 with code B07 (AMG - ceramic brake system)
Model 222.177/178/179 with code B07 (AMG - ceramic brake system)
AR42.10-P-1600RKK
    Model 217 except code B07 (AMG - ceramic brake system)
Model 222 except code B07 (AMG - ceramic brake system) except code Z07 (B7 armoring on special protection version)
AR42.10-P-1600LF 
    Model 222 with code Z07 (B7 armoring on special protection version) AR42.10-P-1610LFH
2 Unscrew screw (1) and remove electrical connector for right front brake wear sensor (S10/2) from brake caliper (2) and expose electric line (3). When removing brake caliper (2) on right side of vehicle.  
    TORQUE SPECIFICATION MODEL 217, 222 Bolt, brake wear sensor to brake caliper *BA42.10-P-1004-10V 
3 Remove appropriate brake hose (4).   AR42.10-P-0013LF 
4 Remove screws (5) and remove brake caliper (2). INSTALLATION IMPORTANT Replace screw/bolts (5).  
    TORQUE SPECIFICATION MODEL 217, 222 Bolt, brake caliper to steering knuckle *BA42.10-P-1001-10V 
INSPECT Check     
5 Check brake caliper (2) and dust boots of brake pistons for leak tightness and damage. If a leakage or damage has been discovered.

Replace brake caliper (2).
 
6 Press back brake pistons with pusher tool. SPECIAL TOOL Resetting device
If a brake piston or several brake pistons are sluggish.

Replace brake caliper (2).
Fig 1
CLEAN Clean     
7 Clean contact surfaces of brake pads on brake caliper (2). NOTES Do not use sharp-edged or pointed objects. The dust boots can otherwise be damaged.
Assembly cleaner
*BR00.45-Z-1028-04A 
8 Install in the reverse order.    
9 Bleed brake system.   AR42.10-P-0010LF 
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
10 Operate brake pedal several times until the brake pads make contact with the brake disks (6). IMPORTANT Firm resistance should be noticeable at the brake pedal.  
INSPECT Check     
11 Check fluid level in hydraulic fluid reservoir for brake fluid.    
REFER TO MAINTENANCE     AP42.10-P-4210HA
12 Perform brake test on test stand.    
REFER TO MAINTENANCE     AP42.00-P-4290BA
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 217.377/378/379/477/479 with CODE B07 MODEL 217.377/378/379/477/479 except CODE B07
BA42.10-P-1001-10V Bolt, brake caliper to steering knuckle Stage 1 Nm 150 150
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation Model 217.364/382/384/385/482 MODEL 222.067/082/085/163/165/167/967, MODEL 222.004/032/033/057/104/123/132/133/1 57 with CODE 950/951, MODEL 222.176/182/184/185/976/982/984/985 except CODE Z07
BA42.10-P-1001-10V Bolt, brake caliper to steering knuckle Stage 1 Nm 150 150
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.004/032/033/057/104/123/132/133/157 except CODE 950/951, MODEL 222.162/188 MODEL 222.077, MODEL 222.177/178/179 except CODE B07
BA42.10-P-1001-10V Bolt, brake caliper to steering knuckle Stage 1 Nm 150 150
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.176/182/184/185/976/982/984/985 with CODE Z07, MODEL 222.177/178/179 with CODE B07
BA42.10-P-1001-10V Bolt, brake caliper to steering knuckle Stage 1 Nm 150
Stage 2   45
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 217.377/378/379/477/479 with CODE B07 MODEL 217.377/378/379/477/479 except CODE B07
BA42.10-P-1004-10V Bolt, brake wear sensor to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation Model 217.364/382/384/385/482 MODEL 222.067/082/085/163/165/167/967, MODEL 222.004/032/033/057/104/123/132/133/157 with CODE 950/951, MODEL 222.176/182/184/185/976/982/984/985 except CODE Z07
BA42.10-P-1004-10V Bolt, brake wear sensor to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.004/032/033/057/104/123/132/133/157 except CODE 950/951, MODEL 222.162/188 MODEL 222.077, MODEL 222.177/178/179 except CODE B07
BA42.10-P-1004-10V Bolt, brake wear sensor to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 222.176/182/184/185/976/982/984/985 with CODE Z07, MODEL 222.177/178/179 with CODE B07
BA42.10-P-1004-10V Bolt, brake wear sensor to brake caliper Nm 8
Fig 1: Identifying Resetting Device (000 589 52 43 00)
G10238876Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01