Remove/Install Roll Bar - AR91.50-P-2355LCA

Model 217.4 

Fig 1: Roll Bar Component Location - Model 217.4

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  during testing and repair operations related to pyrotechnical components	Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts.	AS91.00-Z-0008-01A
	Risk of injury  when performing check and repair work in area of roll bar	Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects.	AS91.00-Z-0003-01LCA
	Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of injury  during testing and repair operations related to pyrotechnical components	Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts.	AS91.00-Z-0008-01A
	Remove/install
1	Perform emergency release of roll bar (1)	If roll bars (1) deployed. If roll bars (1) are deployed then an emergency release of the roll bars (1) must be performed. This enables the roof to be closed or the vehicle to be recovered. The unlocking buckle (4) must be pulled out up to the end stop (approx. 25 mm) upwards out of the housing. After this, the inner profile - when undamaged - can be pushed by force of the hand up against the spring for emergency release. It does not latch into place.
2	Open trunk
3	Remove draft stop		AR77.25-P-2000LCA
4	Place draft stop onto rear bench seat and connect electrical connectors	The electrical connectors of the draft stop must be connected, otherwise the soft top cannot be closed.
5	Partially close soft top	Leave soft top bow and soft top compartment cover in upright position.
6	Unscrew trunk partition in rear area and place into vehicle		AR68.50-P-3003LCA
7	Disconnect ground cable on battery	Unscrew ground line from above through opened soft top compartment lid.	AR54.10-P-0003LF
8	Detach electrical connections (3)
9	Remove screw/bolts (2)	Bolt, roll bar unit to body	*BA91.50-P-1001-01A
10	Unscrew bolts (5)	Bolt, connecting panel to body	*BA64.10-P-1001-01C
11	Remove roll bar (1) upwards
12	Dispose of removed roll bar (1) properly	When replacing roll bar (1).
13	Install in the reverse order

REAR PANEL

Number	Designation			Model 217
BA64.10-P-1001-01C	Bolt, connecting panel to body	M6	Nm	10
		M8	Nm	22

ROLL BAR MECHANICAL SYSTEM

Number	Designation		Model 217.4
BA91.50-P-1001-01A	Bolt, roll bar unit to body	Nm	23