LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S560 4Matic >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 217 Chassis >> Testing & Repair >> Remove/Install Soft Top Hydraulic Pump - AR77.37-P-1000LCA

Remove/Install Soft Top Hydraulic Pump - AR77.37-P-1000LCA

Model 217.4 

G15300936Courtesy of MERCEDES-BENZ USA
G15300937Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
REMOVINGINSTALLING Remove/install     
1 Open luggage compartment lid    
2 Remove luggage compartment lining on right   AR68.30-P-4800LCA
3 Detach hydraulic lines from retaining clips IMPORTANT Cut open cable tie.
INSTALLATION IMPORTANT : Replace cable ties.
 
4 Unscrew bolt (3) and remove retaining plate (4) TORQUE SPECIFICATION Bolt, mounting rail for hydraulic unit to vibration damper *BA77.37-P-1006-01C 
5 Remove soundproofing (2) with connected lines    
6 Open soundproofing (2) on shackles (6) and lay hydraulic unit (1) down to side    
7 Disconnect electrical connections (5)    
8
 
 
Remove hydraulic lines with connection plate (7) from hydraulic unit (1)
 
  AR77.37-P-1000-04LCA 
TORQUE SPECIFICATION Bolt, connection plate to hydraulic unit *BA77.37-P-1002-01C 
  SPECIAL TOOL Record plug Fig 1
9 Install in the reverse order    
10 Check oil level of hydraulic system, correct if necessary   AR77.37-P-3501LCA 
SOFT TOP HYDRAULIC SYSTEM

Number Designation Model 217.4
BA77.37-P-1002-01C Bolt, connection plate to hydraulic unit Nm 4
SOFT TOP HYDRAULIC SYSTEM

Number Designation Model 217.4
BA77.37-P-1006-01C Bolt, mounting rail for hydraulic unit to vibration damper Nm 23
Fig 1: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA