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Remove/Install Electropneumatic Controller Unit - AR32.22-P-2027S

Model 223 

G16190927Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Information on E-ACTIVE BODY CONTROL suspension   AH32.50-P-0002-01ME 
Notice  Notes on air suspension   AH32.22-P-1000-01T 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Commission electropneumatic controller unit (8). If the electropneumatic controller unit (8) is to be replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
2 Completely release the pneumatic pressure of the air suspension using the diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
3 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
4 Remove left front wheel.   AR40.10-P-1102A
5 Remove front section of fender liner in front left fender. Model 223
Model 223.0/1
AR88.10-P-1301S
6 Release electrical connector (1) and disconnect.    
7 Unclip electric line (2) from holder (3).    
8 Release lines (4) on connection fittings and detach. IMPORTANT Do not remove the connection fittings from the electropneumatic controller unit (8).  
9 Unclip lines (4) from holder (5).    
10 Mark compressed-air lines (6).    
11 Remove compressed-air lines (6) and seal exposed openings with suitable stop plugs. SPECIAL TOOL Box wrench bit Fig 2
    SPECIAL TOOL Record plug Fig 1
12 Remove nuts (7) and remove electropneumatic controller unit (8) from holder (5) in downward direction.    
INSPECT Check     
13 Check elastomer bearings of electropneumatic controller unit (8) for damage and wear. If there is a problem,

replace elastomer bearing.
AR32.22-P-0016S 
INSTALLING Install     
14 Position electropneumatic controller unit (8) on holder (5) and attach nuts (7). TORQUE SPECIFICATION Nut, electropneumatic controller unit to holder *BA32.22-P-1012-03F 
15 Attach compressed-air lines (6). IMPORTANT Observe markings on compressed-air lines (6).
TORQUE SPECIFICATION Pressure line to air compressor/valve block
*BA32.22-P-1006-03F 
    SPECIAL TOOL Box wrench bit Fig 2
16 Connect electrical connector (1) and clip electric line (2) into holder (5).    
17 Clip lines (4) into holder (5).    
18 Attach lines (4) to connection fittings.    
19 Build up the pneumatic pressure of the air suspension using the diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
INSPECT Check     
20 Check connections of compressed-air lines (6) on electropneumatic controller unit (8) for leak tightness.   AR32.22-P-8000S 
21 Install front section of fender liner into front left fender. Model 223
Model 223.0/1
AR88.10-P-1301S
22 Attach front left wheel and tire assembly.   AR40.10-P-1102A
AIR SUSPENSION

Number Designation Model 223
BA32.22-P-1006-03F Pressure line to air compressor/valve block Nm 3, 5
AIR SUSPENSION

Number Designation Model 223
BA32.22-P-1012-03F Nut, electropneumatic controller unit to holder Nm 7
Fig 1: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G07274453Courtesy of MERCEDES-BENZ USA