LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Suspension >> Electronic Suspension >> Suspension -- 223 Chassis >> Testing & Repair >> Remove/Install Front Hydraulic Lines Of Electrohydraulic Suspension - AR32.50-P-0044S

Remove/Install Front Hydraulic Lines Of Electrohydraulic Suspension - AR32.50-P-0044S

Model 223 

with code 490 (Electrohydraulic suspension) 

MODIFICATION NOTES

09.09.2021 Screw, hydraulic line to suspension strut   BA32.50-P-1006-04B
07.12.2021 Bolt, hydraulic line to hydraulic pump   BA32.50-P-1005-04B
G16190984Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Information on E-ACTIVE BODY CONTROL suspension   AH32.50-P-0002-01ME 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Empty hydraulic lines (1) of electrohydraulic suspension using guided diagnosis.   AR32.50-P-0042S 
2 Remove corresponding front wheel.   AR40.10-P-1102A
3 Remove rear fender liner at the front. Model 223
with code 490 (Electrohydraulic suspension)
Model 223.0/1
with code 490 (Electrohydraulic suspension)
AR88.10-P-1301S
4 Remove engine compartment lining.   AR61.20-P-1105S
5 Clean area of pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
6 Remove bolts (2). TORQUE SPECIFICATION Screw, hydraulic line to suspension strut *BA32.50-P-1006-04B 
    SPECIAL TOOL Socket wrench bit Fig 1
7 Clean area of pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
8 Remove screw/bolts (3). TORQUE SPECIFICATION Bolt, hydraulic line to hydraulic pump *BA32.50-P-1005-04B 
    SPECIAL TOOL Socket wrench bit Fig 1
9 Remove hydraulic lines (1) of electrohydraulic suspension and seal exposed connections with suitable stop plugs. IMPORTANT Collect escaping hydraulic fluid using suitable container.
INSTALLATION IMPORTANT : Replace damaged sealing rings.
SPECIAL TOOL Record plug
Fig 2
10 Install in the reverse order.    
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1005-04B Bolt, hydraulic line to hydraulic pump Stage 1 Nm 18
Stage 2 ∠° 45
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 223 with code 490 (Electrohydraulic suspension)
BA32.50-P-1006-04B Screw, hydraulic line to suspension strut Stage 1 Nm 18
Stage 2 ∠° 45
Fig 1: Identifying Socket Wrench Bit (167 589 01 09 00)
G14790674Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975026Courtesy of MERCEDES-BENZ USA