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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine -- Cooling System (1 Of 2) -- 223 Chassis >> Testing & Repair >> Drain/Fill Coolant For 48 V On-Board Electrical System Coolant Circuit >> Drain/Fill Coolant For 48 V On-Board Electrical System Coolant Circuit - AR20.00-P-2014SB

Drain/Fill Coolant For 48 V On-Board Electrical System Coolant Circuit - AR20.00-P-2014SB

Engine 256 in model 223 

with code B01 (48V technology) 

G16190497Courtesy of MERCEDES-BENZ USA
G16190498Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
  Drain off     
1 Slowly open cap (4) from expansion reservoir and release overpressure.    
2 Remove front and center bottom engine compartment linings.   AR61.20-P-1105S
3 Remove coolant hose (1) from 48 V on-board electrical system cooler and collect escaping coolant in suitable container.   AR20.20-P-7441-01RQ 
4 Attach coolant hose (1) to 48 V on-board electrical system cooler.   AR20.20-P-7441-01RQ 
5 Remove air duct segment (3).    
6 Remove coolant hose (2) from the cooler for the 48 V on-board electrical system and collect escaping coolant in a suitable container.   AR20.20-P-7441-01RQ 
7 Install coolant hose (2) on the cooler for the 48 V on-board electrical system.   AR20.20-P-7441-01RQ 
8 Install air duct segment (3).    
  Pour in     
9 Connect vehicle diagnostic system and switch on ignition.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
10 Start fill mode of the coolant circuit for the 48 V on-board electrical system.    
11 Pour in the coolant and bleed the coolant circuit for the 48 V on-board electrical system. NOTES
Do not fill engine cooling system without
activating fill mode.
Proper distribution of the coolant is otherwise not
ensured.
AR20.00-P-1142-04OLC 
    FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02MA 
    HAND-HELD TESTER Test pressure for pressure-testing the engine cooling system *BE20.30-P-1005-01A 
    SPECIAL TOOL Cooler vacuum filling device Fig 5
    SPECIAL TOOL Electric vacuum pump Fig 4
    SPECIAL TOOL Pressure pump Fig 3
    SPECIAL TOOL Test cap Fig 2
    SPECIAL TOOL NTKL Adaption Fig 1
12 End fill mode of the coolant circuit for the 48 V on-board electrical system.    
13 Start bleed routine of 48 V on-board electrical system coolant circuit. IMPORTANT This involves actuating the coolant pumps to remove residual air from the coolant circuit.
If the bleeding routine was not completed successfully:

Repeat bleed routine of 48 V on-board electrical system coolant circuit.
 
14 Switch off ignition and disconnect diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06FR
15 Check coolant level, correct if necessary. FLUID SPECIFICATION Cooling system *BF20.00-P-1001-02MA 
16 Install front and center bottom engine compartment linings.   AR61.20-P-1105S
17 Attach cap (4) to the expansion reservoir.    
RADIATOR OR EXPANSION RESERVOIR CAP

Number Designation 2-stage latch cover
BE20.30-P-1005-01A Test pressure for pressure-testing the engine cooling system Overpressure bar 1, 4
COOLING SYSTEM

Number Designation Model 223 with engine 256 except code ME10 (Hybrid vehicle) Model 223 with engine 256 with code ME10 (Hybrid vehicle)
BF20.00-P-1001-02MA Cooling system Workshop replacement amount Main circuit Liter ≈ 17 ≈ 17
Low-temperature circuit Liter ≈ 2, 3 ≈ 6, 8
Antifreeze/water to -37°C % 50/50 50/50
Fluids specifications BB00.40-P-0310-01A BB00.40-P-0310-01A
Fluids specifications BB00.40-P-0325-06A BB00.40-P-0325-06A
Fluids specifications BB00.40-P-0326-06A BB00.40-P-0326-06A
as from -38°C % 55/45 55/45
Fig 1: Identifying NTKL Adaption (285 589 01 21 00)
G10126592Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Pump (124 589 24 21 00)
G09981974Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Electric Vacuum Pump (285 589 02 21 00)
G10126591Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G09981978Courtesy of MERCEDES-BENZ USA