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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System, Equipment & Instruments (2 Of 3) -- 223 Chassis >> Testing & Repair >> Remove/Install Front Passenger Side Fuse And Relay Module - AR54.15-P-0004S

Remove/Install Front Passenger Side Fuse And Relay Module - AR54.15-P-0004S

Model 223 

Fig 1: Front Passenger Side Fuse And Relay Module Components Location - Model 223
G16191597REMOVINGINSTALLINGIMPORTANTTORQUE SPECIFICATIONIMPORTANTINSTALLATION IMPORTANTIMPORTANTIMPORTANTIMPORTANTSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Detach ground line of on-board electrical system battery.   AR54.10-P-0051S 
2 Remove front passenger side floor covering.   AR68.80-P-0008S
3 Detach positive line (1) from circuit 30. IMPORTANT The nut (2) remains on the positive line (1).  
    TORQUE SPECIFICATION Nut, positive terminal to vehicle interior pre-fuse box *BA54.15-P-1003-01J 
4 Expose electrical wiring harnesses (3). IMPORTANT Replace all cable ties.  
5 Disconnect electrical connector (4).    
6 Remove damping (5).    
7 Unclip fuse box (6) with fuse and relay module (F152/4).    
8 Pull electrical fuses out of fuse and relay module (F152/4). INSTALLATION IMPORTANT Pay attention to the fuse assignment.
IMPORTANT The number of fuses can vary depending on the equipment installed.
 
9 Remove fuse box (6) from fuse and relay module (F152/4).    
10 Disconnect electrical connectors (7).    
11 Remove electric lines (8) from fuse and relay module (F152/4). IMPORTANT Pay attention to the assignment of the electric lines (8).
IMPORTANT Depending on the equipment installed, the number of electric lines (8) may vary. Do not pull electric lines (8) out of fuse box (6).
 
    SPECIAL TOOL Wiring harness repair kit, basic Fig 3
    SPECIAL TOOL New passenger car wiring harness repair kit Fig 2
12 Remove fuse and relay module (F152/4).    
13 Install in the reverse order.    
FUSE AND RELAY BOX

Number Designation Model 223
BA54.15-P-1003-01J Nut, positive terminal to vehicle interior pre-fuse box M6 Nm 8
M8 Nm 16
Fig 2: Identifying New Passenger Car Wiring Harness Repair Kit (220 589 04 99 00)
G07304827Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07304826Courtesy of MERCEDES-BENZ USA