Outer A-Pillar Paneling Installation - Ar63.20-P-1223-03S

	000 588 04 39 00 Rivet press tool		WS60.00-P-0440B
	000 588 03 39 00 Rivet die		WS60.00-P-0386K

Model 223.0/1/9 

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Countersunk-head rivet (Z) 

• Z₁ = countersunk-head rivet 6.4x14.0
• Z₂ = countersunk-head rivet 6.4x15.5
• Z₃ = countersunk-head rivet 6.4x17.0
• Z₄ = countersunk-head rivet 6.4x19.0
• Z₅ = countersunk-head rivet 6.4x21.0

Blind rivet (Y) 

• Y₁ = blind rivet 6.4x12.0
• Y₂ = blind rivet 6.5x12.5
• Y₃ = blind rivet 6.5x14.5
• Y₄ = Blind rivet 6.4 M6
• Y₅ = blind rivet 6.4
• Y₆ = blind rivet 6.5X13.5
• Y₇ =blind rivet 6.4x14.0
• Y₈ =blind rivet 6.4x17.0
• Y₉ =Blind rivet 6.4x20

Flow-form rivet with countersunk head (X) 

• X₁ = Flow-form rivet with countersunk head 1.3 mm to 2.5 mm clamping range
• X₂ = Flow-form rivet with countersunk head 2.3 mm to 3.5 mm clamping range
• X₃ = Flow-form rivet with countersunk head 3.35 mm to 4.1 mm clamping range
• X₄ = Flow-form rivet with countersunk head 4 mm to 5.15 mm clamping range
• X₅ = Flow-form rivet with countersunk head 5.0 mm to 6.1 mm clamping range
• X₆ = Flow-form rivet with countersunk head 6.0 mm to 7.2 mm clamping range
• X₇ = Flow-form rivet with countersunk head 7.1 mm to 8.3 mm clamping range

Flow-form rivet (W) 

• W₁ = Flow-form rivet structure with 3.5 mm clamping range
• W₃ = Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range
• W₄ = Flow-form rivet structure 4 mm up to 5.15 mm clamping range
• W₅ = Flow-form rivet structure 5.0 mm up to 6.1 mm clamping range
• W₆ = Flow-form rivet structure 6.0 mm up to 7.2 mm clamping range
• W₇ = Flow-form rivet structure 7.1 mm up to 8.3 mm clamping range

Blind rivet (V) 

• V1 = rivet 3.2x4.5
• V2 = rivet 3.2x6.5

Blind rivet (U) 

• U1 = rivet 3.2x9.5

Blind rivet with countersunk head (T) 

• T1 = Blind rivet with countersunk head with 3.0 mm to 5.0 mm clamping range
• T2 = Blind rivet with countersunk head with 1.5 mm to 3.0 mm clamping range

Welding variants 

• EE = MIG seam weld
• FF = MIG plug weld

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The following steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

The graphics show the vehicle from the mechanic's perspective. At the same time, this perspective also specifies the direction in which the rivets must be placed.

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1. Transfer existing holes in the body to the A-pillar paneling (1) with drill hole finder (areas A, B).
2. Install, fit and fix in place A-pillar paneling (1).
3. Drill rivet holes in A-pillar paneling (1) with Ø 6.7 mm (areas A, B, C).
4. Punch rivet holes in A-pillar paneling (1) with Ø 6.0 mm with rivet press tool (area D).
5. Countersink rivet holes in A-pillar paneling (1) (areas B, C).
6. Remove A-pillar paneling (1).
7. Deburr rivet holes in A-pillar paneling (1) and body on both sides.
8. Remove drilling chips.

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9. Insert new foam parts (2) with sealing compound. When installing new foam parts (2).
10. Apply sealing compound to foam parts (2).
11. Apply 2-component adhesive to body in cross-hatched areas.

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

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12. Install and fix in place A-pillar paneling (1).
13. Rivet A-pillar paneling (1) with countersunk-head rivets Ø 6.4x15.5 (areas Z₂ ).
14. Rivet A-pillar paneling (1) with countersunk-head rivets Ø 6.4x17.0 (areas Z₃ ).
15. Rivet A-pillar paneling (1) with countersunk-head rivets Ø 6.4x19.0 (areas Z₄ ).
16. Rivet A-pillar paneling (1) with countersunk-head rivet Ø 6.4x21.0 (area Z₅ ).
17. Rivet A-pillar paneling (1) with rivets Ø 6.5x12.5 (area Y₂ ).
18. Rivet A-pillar paneling (1) with flow-form rivet structure 5.0 mm to 6.1 mm clamping range (areas W₅ ).
19. Rivet A-pillar paneling (1) with flow-form rivet structure 7.1 mm to 8.3 mm clamping range (areas W₇ ).
20. A-pillar paneling (1) (areas EE).
21. Grind shielding gas weld joints flat (areas EE).
22. Smooth surfaces on A-pillar paneling (1) with basic body filler (areas EE).
23. Remove grinding dust.