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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (223 Chassis) >> Side Wall Body Repair >> Inner A-Pillar Separation - Ar63.20-P-1106-01S

Inner A-Pillar Separation - Ar63.20-P-1106-01S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.0/1 

Model 223.9 

IMPORTANT The following steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Expose weld seam on inner A-pillar (2) and separate (area A).
  2. Expose laser seams on inner A-pillar (2) on inside and separate (area B).
  3. Drill off self-piercing rivets on inner A-pillar (2) with Ø 6 mm bit (areas C).
  4. Press out self-piercing rivet on inner A-pillar (2) using a rivet press tool (area D).
    G16228471Courtesy of MERCEDES-BENZ USA
  5. Expose spot welds on inner A-pillar (2) and cut off (areas E).
  6. Drill off self-piercing rivets on inner A-pillar (2) with Ø 6 mm bit (area F).
  7. Press out self-piercing rivets on inner A-pillar (2) using a rivet press tool (areas G).
  8. Unscrew screw (5) on inner A-pillar (2).
    G16228472Courtesy of MERCEDES-BENZ USA
  9. Heat inner A-pillar (2) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G16228473Courtesy of MERCEDES-BENZ USA
  10. Heat inner A-pillar (2) in crosshatched area.

    IMPORTANT Cross-hatched area is bonded.

  11. Remove inner A-pillar (2).
    G16228474Courtesy of MERCEDES-BENZ USA
  12. Face-grind remaining weld seam (area H).
  13. Grind remnants of the laser seams flat (area J).
  14. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

  15. Remove grinding dust and drill chips.
    G16228475Courtesy of MERCEDES-BENZ USA