Front Longitudinal Member Section Replacement - Ar62.20-P-1260S
Model 223.0/1/9
MODIFICATION NOTES
| 15.11.2022 | Method extended. | Operation steps 5, 6, 7 |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01S | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 4 | Place vehicle on straightening bench and fasten. | ||
| 5 | Attach pulling devices to damaged longitudinal member front section (1). | ||
| Fig 4 | |||
| Fig 2 | |||
| Fig 3 | |||
| 6 | Straighten longitudinal member front section (1). | ||
| 7 | Remove pulling devices. | Fig 4 | |
| Fig 2 | |||
| Fig 3 | |||
| 8 | Cut off longitudinal member front section (1). | AR62.20-P-1260-01S | |
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 9 | Prepare longitudinal member front section (1) and duplicators (2) for installation. | AR62.20-P-1260-05S | |
| 10 | Install longitudinal member front section (1) with duplicators (2). | AR62.20-P-1260-20S | |
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A | ||
| Blind rivet Y9 6.4x20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | *BR00.45-Z-1047-13A | ||
| Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1056-13A | ||
| 11 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 12 | Replace front reinforcement. | AR62.30-P-1400S | |
| 13 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1032-13A | Blind rivet Y4 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1047-13A | Blind rivet Y9 6.4x20 (clamping range 7 mm to 10.5 mm, draw-off strength min. 15.4 kN) | A 000 991 54 32 |
| BR00.45-Z-1056-13A | Countersunk-head blind rivet Z4 6.4x19.0 (clamping range 6 mm to 8 mm, draw-off strength min. 15.5 kN) | A 000 991 87 32 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |