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TAILLAMP Reinforcement Separation - Ar63.20-P-2011-01S

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 03 39 00 Rivet die   WS60.00-P-0386K

Model 223.0/1/9 

IMPORTANT The following steps are shown on model 223.1 on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

The superordinate service document as well as the safety information in the service document must be observed.

  1. Expose and cut off spot welds on rear lamp reinforcement (1) (areas A1 ).
  2. Expose spot welds on rear lamp reinforcement (1) and drill through with Ø 6.5 mm bit (areas A2 ).
  3. Drill through clinch connections on rear lamp reinforcement (1) with Ø 6 mm bit (areas B).
  4. Press out self-piercing rivets in rear lamp reinforcement (1) with rivet press tool (areas C).
    G16228537Courtesy of MERCEDES-BENZ USA
  5. Heat rear lamp reinforcement (1) in the cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded with adhesive.

  6. Remove rear lamp reinforcement (1).
    G16228538Courtesy of MERCEDES-BENZ USA
  7. Grind mating surfaces down to bare metal in cross-hatched areas.

    IMPORTANT Grind mating surfaces down to bare metal on inside (area D).

    IMPORTANT Observe pretreatment of bonding surfaces.

  8. Remove grinding dust and drill chips.
    G16228539Courtesy of MERCEDES-BENZ USA