TAILLAMP Reinforcement Removal And Installation - Ar63.20-P-2011S
Model 223.0/1/9
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove striker plate on rear fender. | AR63.50-P-1402S | |
| 4 | Remove rear lamp reinforcement (1). | AR63.20-P-2011-01S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| Install | |||
| General information on riveting | AH60.00-P-0003-01S | ||
| 5 | Prepare rear lamp reinforcement (1). | AR63.20-P-2011-02S | |
| 6 | Install rear lamp reinforcement (1). | AR63.20-P-2011-04S | |
| 000 588 04 39 00 Rivet press tool | WS60.00-P-0440B | ||
| 000 588 03 39 00 Rivet die | WS60.00-P-0386K | ||
| Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | *BR00.45-Z-1026-13A | ||
| Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1055-13A | ||
| Blind rivet with countersunk head T1 4x8 (clamping range 3.0 mm up to 5.0 mm) | *BR00.45-Z-1077-13A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 7 | Clean sheet metal flanges. | ||
| 8 | Install striker plate on rear fender. | AR63.50-P-1402S | |
| 9 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1026-13A | Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | A 000 991 11 33 |
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1055-13A | Countersunk-head blind rivet Z3 6.4x17.0 (clamping area 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN) | A 000 991 86 32 |
| BR00.45-Z-1077-13A | Blind rivet with countersunk head T1 4x8 (clamping range 3.0 mm up to 5.0 mm) | N 007337 004012 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |