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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System (1 Of 3) -- 447 Chassis >> Testing & Repair >> Check Air Conditioning System For Leakage - AR83.30-S-1761E

Check Air Conditioning System For Leakage - AR83.30-S-1761E

Model 447 With Code HH4 (THERMOTRONIC automatic climate control) 

Model 447 With Code HH9 (Air conditioner, automatic heater control) 

Model 447 With Code HZ7 (TEMPMATIC semi-automatic air conditioning in rear) 

Model 448 

DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with engine 780
AS00.00-Z-0035-01A
DANGER Risk of explosion  when using a forming gas with incorrect mixing ratio. Risk of suffocation due to inhalation of forming gas. Risk of injury due to bursting of high-pressure hoses. Wear safety glasses and protective gloves. No smoking or open flames. Work in well-ventilated rooms only. AS83.00-Z-0001-02A 
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A 
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A 
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA 
  Notes on handling refrigerant R134a   AH83.30-P-0003-01KOA 
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A 
INSPECT Check     
1 Evacuate air conditioning system. Model 447 except code HX1 (Refrigerant R-1234yf), Model 448 AR83.30-S-1760E 
    Model 447 with code HX1 (R-1234yf refrigerant) AR83.30-S-1760EF 
2 Fill refrigerant circuit with forming gas and check for pressure drop.   WS83.00-P-0035B
REFER TO SPECIAL TOOLS 000 588 19 21 00 Leak tester NOTES Temperature changes during the pressure test (e.g. through change in weather or cooling) can cause pressure surges.
Consistent ambient conditions must therefore be strictly ensured.
Otherwise, the check values will be changed.
IMPORTANT Observe operating instructions for leak tester.
IMPORTANT Fill refrigerant circuit with forming gas only when the engine is cold or when the axle drive module is cold.
HAND-HELD TESTER Model 447 with engine 780
Pressure drop in refrigerant circuit filled with test gas
*BE08.50-Z-1001-02KOF 
    HAND-HELD TESTER Model 447 with engine 254, 274, 622, 651, 654, model 448
Pressure drop in refrigerant circuit filled with test gas
*BE83.30-Z-1001-04KOE 
3 Determine leakage in refrigerant circuit using gas detection unit. If no pressure drop was detected.  
REFER TO SPECIAL TOOLS 000 588 03 21 00 Gas detector IMPORTANT Observe operating instructions for gas detection unit.
If leaks are found,
↓
Replace affected component parts of refrigerant circuit.
WS47.00-P-0019B
4 Vent forming gas from refrigerant circuit on leak tester.    
5 Fill air conditioning. Model 447 except code HX1 (Refrigerant R-1234yf), Model 448 AR83.30-S-1760E 
    Model 447 with code HX1 (R-1234yf refrigerant) AR83.30-S-1760EF 
REFRIGERANT CIRCUIT OF COOLING SYSTEM

Number Designation Engine 780 in model 447
BE08.50-Z-1001-02KOF Pressure drop in refrigerant circuit filled with test gas Test pressure bar 15
Test period h 2
Permissible ambient temperature fluctuation °C ±2
Pressure drop bar 0
AIR CONDITIONING

Number Designation Model 447, 448
BE83.30-Z-1001-04KOE Pressure drop in refrigerant circuit filled with test gas Test pressure bar 15
Test period h 2
Permissible ambient temperature fluctuation °C ±2
Pressure drop bar 0