Check Air Conditioning System For Leakage - AR83.30-S-1761E
Model 447 With Code HH4 (THERMOTRONIC automatic climate control)
Model 447 With Code HH9 (Air conditioner, automatic heater control)
Model 447 With Code HZ7 (TEMPMATIC semi-automatic air conditioning in rear)
Model 448
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| Risk of explosion when using a forming gas with incorrect mixing ratio. Risk of suffocation due to inhalation of forming gas. Risk of injury due to bursting of high-pressure hoses. | Wear safety glasses and protective gloves. No smoking or open flames. Work in well-ventilated rooms only. | AS83.00-Z-0001-02A | |
| Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0006-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | Procedure for a damaged or leaky air conditioning system | AH83.30-P-0004-01KOA | |
| Notes on handling refrigerant R134a | AH83.30-P-0003-01KOA | ||
| Notes on handling refrigerant R1234yf | AH83.30-P-0003-02A | ||
| Check | |||
| 1 | Evacuate air conditioning system. | Model 447 except code HX1 (Refrigerant R-1234yf), Model 448 | AR83.30-S-1760E |
| Model 447 with code HX1 (R-1234yf refrigerant) | AR83.30-S-1760EF | ||
| 2 | Fill refrigerant circuit with forming gas and check for pressure drop. | WS83.00-P-0035B | |
| 000 588 19 21 00 Leak tester | Consistent ambient conditions must therefore be strictly ensured. Otherwise, the check values will be changed. Pressure drop in refrigerant circuit filled with test gas |
*BE08.50-Z-1001-02KOF | |
Pressure drop in refrigerant circuit filled with test gas |
*BE83.30-Z-1001-04KOE | ||
| 3 | Determine leakage in refrigerant circuit using gas detection unit. | If no pressure drop was detected. | |
| 000 588 03 21 00 Gas detector | If leaks are found, ↓ Replace affected component parts of refrigerant circuit. |
WS47.00-P-0019B | |
| 4 | Vent forming gas from refrigerant circuit on leak tester. | ||
| 5 | Fill air conditioning. | Model 447 except code HX1 (Refrigerant R-1234yf), Model 448 | AR83.30-S-1760E |
| Model 447 with code HX1 (R-1234yf refrigerant) | AR83.30-S-1760EF |
REFRIGERANT CIRCUIT OF COOLING SYSTEM
| Number | Designation | Engine 780 in model 447 | ||
|---|---|---|---|---|
| BE08.50-Z-1001-02KOF | Pressure drop in refrigerant circuit filled with test gas | Test pressure | bar | 15 |
| Test period | h | 2 | ||
| Permissible ambient temperature fluctuation | °C | ±2 | ||
| Pressure drop | bar | 0 | ||
AIR CONDITIONING
| Number | Designation | Model 447, 448 | ||
|---|---|---|---|---|
| BE83.30-Z-1001-04KOE | Pressure drop in refrigerant circuit filled with test gas | Test pressure | bar | 15 |
| Test period | h | 2 | ||
| Permissible ambient temperature fluctuation | °C | ±2 | ||
| Pressure drop | bar | 0 | ||