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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 447 Chassis >> Testing & Repair >> Remove/Install Catalytic Converter - AR49.10-S-5500EG

Remove/Install Catalytic Converter - AR49.10-S-5500EG

Model 447, 448 with engine 274 

Fig 1: Exhaust System Catalytic Converter Components Location - Model 447 With Engine 274
G16482817Courtesy of MERCEDES-BENZ USA
G16482818Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A 
REMOVINGINSTALLING Remove/install     
1 Release and disconnect electrical connections (2)    
2 Open clamp (3) TORQUE SPECIFICATION Clamp, catalytic converter to turbocharger *BA49.10-Z-1002-02KOF 
3 Raise vehicle   AR00.60-S-1000E
4 Open clamp (4) TORQUE SPECIFICATION Clamp, center muffler to catalytic converter *BA49.10-Z-1003-02KOF 
5 Unscrew nut (5) TORQUE SPECIFICATION Nut, catalytic converter to catalytic converter bracket *BA49.10-Z-1001-02KOF 
6 Unscrew nuts (6) TORQUE SPECIFICATION Nut, catalytic converter to catalytic converter bracket *BA49.10-Z-1001-02KOF 
7 Remove catalytic converter (1) downwards INSTALLATION NOTES
The hooks (7) must be hooked in on the bracket (8).
Otherwise damage will occur.
 
8 Modify oxygen sensor upstream of catalytic converter (1) When replacing catalytic converter (1). AR07.04-S-0086EG
9 Modify oxygen sensor downstream of catalytic converter (1) When replacing catalytic converter (1). AR07.04-S-0085EG
10 Install in the reverse order    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Check for leaktightness with engine running    
EXHAUST SYSTEM

Number Designation Engine 274 in model 447, 448
BA49.10-Z-1001-02KOF Nut, catalytic converter to catalytic converter bracket Nm 25
EXHAUST SYSTEM

Number Designation Engine 274 in model 447, 448
BA49.10-Z-1002-02KOF Clamp, catalytic converter to turbocharger Nm 17
EXHAUST SYSTEM

Number Designation Engine 274 in model 447, 448
BA49.10-Z-1003-02KOF Clamp, center muffler to catalytic converter Nm 35