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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- 447 Chassis >> Testing & Repair >> Remove/Install Charge Air Cooler - AR09.41-S-6817EG

Remove/Install Charge Air Cooler - AR09.41-S-6817EG

Model 447, 448 with engine 274 

G16484750Courtesy of MERCEDES-BENZ USA
Fig 1: Charge Air Cooler Components Location - Model 447 With Engine 274
G16484751Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove front bumper   AR88.20-S-2000E
2 Disconnect Electrical connection (9)    
3 Remove air duct segment (8) IMPORTANT To do so, release the locks (10).
INSTALLATION IMPORTANT : Make sure air duct segment (8) is correctly seated in guides (arrows).
 
4 Remove bracket for bumper   AR88.20-S-2150E
5 Remove charge air hoses from charge air cooler (11)   AR09.41-D-1311-01WE 
6 Remove charge air cooler (11) IMPORTANT To do this unlock lock (13) and swivel charge air cooler (11) downwards out of the bracket (12).
INSTALLATION IMPORTANT : The charge air cooler (11) must engage audibly.
 
7 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Check for leaktightness with engine running IMPORTANT Visual inspection only.