Outer Longitudinal Member Shell On Entrance Installation - Ar63.30-S-1102-03E
Model 447, 448
MODIFICATION NOTES
| 28.10.2021 | Method extended. | Operation steps 16 to 19 |
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1002-01KOJ | Adjust gap dimensions | Fender to headlamp | Dimension "BA" | mm | 2 (±1) | 2 (±1) |
| Fender to bumper | Dimension "BB" | mm | 0, 3 (±0, 25) | 0, 3 (±0, 25) | ||
| Fender to A-pillar | Dimension "BC" | mm | 2, 6 (±1) | 2, 6 (±1) | ||
| Fender to front door | Dimension "BD" | mm | 4, 5 (±0, 8) | 4, 5 (±0, 8) | ||
| Fender to longitudinal member | Dimension "BE" | mm | 4, 5 (±1, 2) | 4, 5 (±1, 2) | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
ADJUST GAP DIMENSIONS
| Number | Designation | Model 447, 448 except code W64, W65, W68 | Model 447, 448 with code W64, W65, W68 | |||
|---|---|---|---|---|---|---|
| BE60.00-Z-1004-01KOJ | Adjust gap dimensions | Front door to longitudinal member | Dimension "DA" | mm | 6 (+2/-1) | 6 (+2/-1) |
| Front door to sidewall | Dimension "DB" | mm | 4 (±1) | 4 (±1) | ||
| Front door to sliding door | Dimension "DC" | mm | 4 (+1, 2/-0, 8) | 4 (+1, 2/-0, 8) | ||
| Front door to A-pillar | Dimension "DD" | mm | 4, 5 (+1, 5/-1) | 4, 5 (+1, 5/-1) | ||
| Front door to fuel filler door | Dimension "DE" | mm | 4 (±1) | 4 (±1) | ||
| For picture, see | AR60.00-S-0700-01E | AR60.00-S-0700-01E | ||||
- Apply sealant to body.
- Install longitudinal member outer shell (1) and front door and fit.
- Install fuel filler flap.
Only on left-hand side of the vehicle.
- Check gaps using
feeler gauge and adjust.
- Fix longitudinal member outer shell (1) in place.
- Remove front door.
- Remove fuel filler flap.
Only on left-hand side of the vehicle.
- Longitudinal member outer shell (1)
(areas A up to C).
- Longitudinal member outer shell (1)
(area D).
- Longitudinal member outer shell (1)
(area G).
Start and end shielding gas welds approx. 5 mm from e°e of sheet metal.
- Longitudinal member outer shell (1)
(areas E and F).
- Grind shielding gas welds and shielding gas spot welds down flat.
- Clean weld joints.
- Restore surfaces on longitudinal member outer shell (1) and smooth.
- Remove shavings and drill chips.
Shown on MODEL 447.811
- Model 447, 448.8 with code CN1 (Exterior rocker panel)
Position rail (Y) and align.
- Model 447, 448.8 with code CN1 (Exterior rocker panel)
Transfer holes of rail (Y) to body.
- Model 447, 448.8 with code CN1 (Exterior rocker panel)
Drill and center punch holes (arrows).
- Model 447, 448.8 with code CN1 (Exterior rocker panel)
Deburr holes and remove drill chips.