Left Side Wall Paneling With Window Cutout Install And Weld In - Ar63.10-S-0120-04E

	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K

Model 447.603 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.703 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.703 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

Model 447.703 

with code W18 (Sliding window front left in side/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.703 

with code W18 (Sliding window front left in side/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

Model 447.813 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W29 (Window fixed behind) 

except code T19 (Sliding door left) 

Model 447.813 

with code W16 (Window front left, fixed, in sidewall/sliding door) 

with code W32 (Rear passenger compartment electric pop-out windows) 

except code T19 (Sliding door left) 

19.02.2020

First info block, several repair materials and WS references added.

Number	Designation				Model 447, 448 except code W64, W65, W68	Model 447, 448 with code W64, W65, W68
BE60.00-Z-1004-01KOJ	Adjust gap dimensions	Front door to longitudinal member	Dimension "DA"	mm	6 (+2/-1)	6 (+2/-1)
		Front door to sidewall	Dimension "DB"	mm	4 (±1)	4 (±1)
		Front door to sliding door	Dimension "DC"	mm	4 (+1, 2/-0, 8)	4 (+1, 2/-0, 8)
		Front door to A-pillar	Dimension "DD"	mm	4, 5 (+1, 5/-1)	4, 5 (+1, 5/-1)
		Front door to fuel filler door	Dimension "DE"	mm	4 (±1)	4 (±1)
			For picture, see		AR60.00-S-0700-01E	AR60.00-S-0700-01E

Number	Designation				Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ	Adjust gap dimensions	Sidewall to liftgate	Dimension "GA"	mm	4, 5 (+1, 5/-0, 2)
		Sidewall to cover on guide rail of sliding door	Dimension "GB"	mm	1, 5 (±0, 8)
		Side wall to fuel filler flap	Dimension "GC"	mm	4, 5 (±1)
		Glass pane in sidewall at front, all-round	Dimension "GD"	mm	3
		Side wall to tail lamp	Dimension "GE"	mm	1, 2 (±0, 5)
		Glass pane in sidewall at rear, all-round	Dimension "GF"	mm	3
			For picture, see		AR60.00-S-0700-01E

Number	Designation				Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ	Adjust gap dimensions	Rear window in liftgate, all-round	Dimension "HA"	mm	4 (±1)
		Folding rear window in liftgate, all-round	Dimension "HB"	mm	4 (±1)
		Liftgate to taillamp	Dimension "HC"	mm	4, 5 (±1)
		Liftgate to bumper at side	Dimension "HD"	mm	4 (±1)
		Liftgate to bumper at bottom	Dimension "HE"	mm	6 (±1, 5)
		Liftgate to roof frame	Dimension "HF"	mm	5, 5 (±1)
			For picture, see		AR60.00-S-0700-01E

Number	Designation				Model 447, 448 except code W64, W65, W68
BE60.00-Z-1009-01KOJ	Adjust gap dimensions	Left rear-end door to right rear-end door	Dimension "IA"	mm	6 (±1)
		Rear-end door to bumper at side	Dimension "IB"	mm	4, 5 (±1)
		Rear-end door to bumper at bottom	Dimension "IC"	mm	6 (±1, 5)
		Rear-end door to tail lamp	Dimension "ID"	mm	6, 4 (±1)
		Rear-end door to cover over taillamp	Dimension "IE"	mm	6, 4 (±1)
		Rear-end door to roof frame	Dimension "IF"	mm	7 (±1, 5)
		Rear window in rear-end door, all-round	Dimension "IG"	mm	4 (±1)
			For picture, see		AR60.00-S-0700-01E

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.4x14 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1003-01A	Seam seal 300 ml in black or white	A 005 989 63 20
BR00.45-Z-1039-13A	Blind rivet nut M5	N 000000 007333

Refer to the superordinate service document for further information.

Safety information in superordinate service document must be observed.

1. Install side wall paneling (1), rear side wall paneling bottom section (2), liftgate or rear-end door, seal and lock striker and fit.
2. Check gaps using feeler gauge and adjust.

   Model 447 Gap dimension "DB"

   Model 447 with code W65 (Liftgate), model 447.7/8 with code W64 (Separately opening rear window), model 447.8 with code W68 (Electrically actuated liftgate) Gap dimension "GA"

   Model 447 with code W65 (Liftgate), model 447.7/8 with code W64 (Separately opening rear window), model 447.8 with code W68 (Electrically actuated liftgate) Gap dimension "HF"

   Model 447.6/7 except code W64 (rear window to be opened separately) except code W65 (tailgate) except code W68 (electrically actuated tailgate) Gap dimensions "IA, IF"

3. Fix side wall paneling (1) and rear side wall paneling bottom part (2) in place.

   Courtesy of MERCEDES-BENZ USA

4. Remove liftgate or rear-end door, seal and lock striker.
5. Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area B).

   Shown on model 447.6/7 except for code W65 (Liftgate) and except for code W68 (Electrically actuated liftgate) 

6. MODEL 447.6/7 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate)

   Drill Ø 7.1 mm rivet holes in side wall paneling (1) at defined punch marks (area A).

7. Drill Ø 6.5 mm rivet holes in side wall paneling (1) and rear side wall paneling bottom part (2) (area C).
8. Remove side wall paneling (1) and rear side wall paneling bottom part (2).
9. Deburr rivet holes on both sides.
10. Coat insides of riveted joints with zinc dust paint.
11. Apply sealant to body.

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

12. Install side wall paneling (1) and rear side wall paneling bottom section (2) and fit.
13. Fix side wall paneling (1) and rear side wall paneling bottom part (2) in place.
14. Side wall paneling (1) and rear side wall paneling bottom section (2) (areas D to G).
15. Sidewall paneling (1) (Area H).

    Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

16. Side wall paneling (1) (areas I and J).
17. Rivet sidewall paneling (1) and rear sidewall paneling lower section (2) with Ø 6.4x14 blind rivet (area K).

    Courtesy of MERCEDES-BENZ USA

18. Bottom section of rear side wall paneling (2) (areas L to O).
19. Bottom section of rear side wall paneling (2) (area Q).
20. Bottom section of rear side wall paneling (2) (area P).

    Inert gas weld in intervals and allow to cool down in between. Reduces heat distortion.

    Courtesy of MERCEDES-BENZ USA

21. Side wall paneling (1) (area R).
22. Side wall paneling (1) (areas S to V).

    Courtesy of MERCEDES-BENZ USA

    Shown on model 447.6/7 except for code W65 (Liftgate) and except for code W68 (Electrically actuated liftgate) 

23. Install blind rivet nuts M5 (area X).
24. MODEL 447.6/7 except CODE W65 (Liftgate) except CODE W68 (Electrically actuated liftgate)

    Install blind rivet nuts M5 (area W).

25. Scribe separating points (areas Y and Z).
26. Separate separating points (areas Y and Z).
27. Remove sections from side wall paneling (1).

    Courtesy of MERCEDES-BENZ USA

28. Side wall paneling (1) (areas D and E).
29. Grind shielding gas welds and shielding gas spot welds down flat.
30. Clean weld joints.
31. Restore surfaces on side wall paneling (1) and rear side wall paneling bottom part (2) and smooth.
32. Remove shavings and drill chips.

    Courtesy of MERCEDES-BENZ USA