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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes -- Hydraulic & Mechanical System (1 Of 3) -- 447 Chassis >> Testing & Repair >> Remove/Install Brake Hoses At Front Axle - AR42.10-S-0024E

Remove/Install Brake Hoses At Front Axle - AR42.10-S-0024E

Model 447, 448 

Illustration of left side of vehicle 

G16482681Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
Notice  Notes on repairs to brake system   AH42.00-P-0003-01A 
Notice  Notes on installing brake hoses   AH42.10-P-9406-01A 
Notice  Brake fluid notes   AH42.50-P-0001-01A 
  Notes on inspecting corrosion on brake lines   AH42.50-Z-0002-01A 
REMOVING Remove     
1 Raise vehicle.   AR00.60-S-1000E
2 Remove brake hose (3) from holder (4).    
3 Remove brake hose (3) from brake line (1) and seal with suitable stop plugs. NOTES
Seal connections immediately.
The brake fluid reservoir will otherwise drain completely.
IMPORTANT Collect brake fluid which runs out in a suitable container.
SPECIAL TOOL Record plug
Fig 1
4 Remove brake hose (3) from brake caliper (2) and seal with suitable stop plugs. NOTES
Seal connections immediately.
Otherwise, ingress of dirt can damage the brake caliper (2).
SPECIAL TOOL Record plug
Fig 1
5 Clean brake caliper (2) and any areas soiled by escaping brake fluid. Assembly cleaner *BR00.45-Z-1028-04A 
INSTALLING Install     
6 Check brake hose (3) for damage and replace if necessary.    
7 Remove stop plugs and install brake hose (3) at brake caliper (2). TORQUE SPECIFICATION Brake hose to brake caliper *BA42.10-Z-1001-04KOD 
8 Remove stop plug and install brake hose (3) at brake line (1). IMPORTANT Do not install brake hose (3) twisted.
TORQUE SPECIFICATION Retaining screw, brake line to brake hose
*BA42.10-Z-1002-04KOD 
9 Install brake hose (3) in holder (4).    
10 Lower vehicle.   AR00.60-S-1000E
11 Bleed brake system.   AR42.10-S-0010E 
BRAKE LINES, BRAKE HOSES

Number Designation Model 447, 448
BA42.10-Z-1001-04KOD Brake hose to brake caliper Nm 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 447, 448
BA42.10-Z-1002-04KOD Retaining screw, brake line to brake hose Nm 14
Fig 1: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01