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Home >> Mercedes Benz >> 2021 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors (1 Of 3) -- 447 Chassis >> Testing & Repair >> Adjust Front Door - AR72.10-S-0550E

Adjust Front Door - AR72.10-S-0550E

Model 447 

Model 448 

MODIFICATION NOTES

13.02.2024 Added: Check all the components relevant for door adjustment for wear, damage and soiling. Operation step 1  
13.02.2024 Added: Turn the stop buffer (4) in until the stop buffer (4) and body are no longer in contact when the front door is closed. Operation Step 3  
13.02.2024 Added: Turn the stop buffer (4) out until the stop buffer (4) and body are in contact when the front door is closed. Operation step 11  
G16488253Courtesy of MERCEDES-BENZ USA
G16488254Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check all the components relevant for door adjustment for wear, damage and soiling. IMPORTANT The door may be adjusted only when there no problems.  
2 Check gap dimensions "BD", "DA", "DB", "DC", "DD", "DE" on the front door.   AR60.00-S-0700-01E
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1002-01KOJ 
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1004-01KOJ 
    SPECIAL TOOL Feeler gauge Fig 1
  Adjust     
3 Turn the stop buffer (4) in until the stop buffer (4) and body are no longer in contact when the front door is closed. NOTES The stop buffer (4) must not exert any force on the door.
The measurement and adjustment results may otherwise be incorrect.
 
4 Loosen screws (1). NOTES The lock striker (2) must be movable. Otherwise the door lock can be damaged when closing the front door.  
5 Release screws (3). NOTES Loosen bolts (3) only lightly. Otherwise too much play at the contact surfaces of the hinges can complicate the adjustment.  
6 Adjust gap dimensions "DA" and "DD" and the transitions between the front fender and A-pillar by moving the front door IMPORTANT Aid of helper required.
IMPORTANT The contours of the fender and A-pillar must be flush with the contour of the front door or project by no more than 1 mm.
AR60.00-S-0700-01E
    HAND-HELD TESTER Adjust gap dimensions *BE60.00-Z-1004-01KOJ 
    SPECIAL TOOL Feeler gauge Fig 1
7 Tighten screws (3). TORQUE SPECIFICATION Bolt, hinge on door *BA72.10-Z-1004-01KOG 
8 Adjust the transition between the front door and side wall/sliding door by moving the lock striker (2) IMPORTANT The contour of the front door must align with the contour of the side wall/sliding door or project by no more than 1 mm. Simultaneously the front door should close easily.  
9 Tighten screws (1). TORQUE SPECIFICATION Bolt, lock striker to B-pillar *BA72.10-Z-1005-01KOG 
10 Repair paint damage on bolts (3).    
11 Turn the stop buffer (4) out until the stop buffer (4) and body are in contact when the front door is closed. NOTES The stop buffer (4) must not exert any force on the door.
The adjustment result may otherwise be incorrect.
 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1002-01KOJ Adjust gap dimensions Fender to headlamp Dimension "BA" mm 2 (±1) 2 (±1)
Fender to bumper Dimension "BB" mm 0, 3 (±0, 25) 0, 3 (±0, 25)
Fender to A-pillar Dimension "BC" mm 2, 6 (±1) 2, 6 (±1)
Fender to front door Dimension "BD" mm 4, 5 (±0, 8) 4, 5 (±0, 8)
Fender to longitudinal member Dimension "BE" mm 4, 5 (±1, 2) 4, 5 (±1, 2)
For picture, see   AR60.00-S-0700-01E AR60.00-S-0700-01E
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1004-01KOJ Adjust gap dimensions Front door to longitudinal member Dimension "DA" mm 6 (+2/-1) 6 (+2/-1)
Front door to sidewall Dimension "DB" mm 4 (±1) 4 (±1)
Front door to sliding door Dimension "DC" mm 4 (+1, 2/-0, 8) 4 (+1, 2/-0, 8)
Front door to A-pillar Dimension "DD" mm 4, 5 (+1, 5/-1) 4, 5 (+1, 5/-1)
Front door to fuel filler door Dimension "DE" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-S-0700-01E AR60.00-S-0700-01E
FRONT DOOR

Number Designation Model 447, 448
BA72.10-Z-1004-01KOG Bolt, hinge on door Nm 25
FRONT DOOR

Number Designation Model 447, 448
BA72.10-Z-1005-01KOG Bolt, lock striker to B-pillar Nm 20
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA