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Check All Visible Parts Of Vehicle Underside For Damage And Fluid Loss - AP00.20-P-0054L

Model 167 

G14785487Courtesy of MERCEDES-BENZ USA

Shown on model 167.121 with code 9U7 (aerodynamics package of measures control code) except code 430 (off-road package) 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A 
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A 
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A 
WARNING Risk of injury  from engine start by remote start function Prior to starting work, open engine hood, do not reach into rotation range or hazard area of freely rotating parts, wear closed and snug-fitting work clothes AS00.00-Z-0024-01A 
WARNING Risk of injury  due to fan starting unexpectedly Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes. AS20.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A 
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A
Notice  Notes on battery   AH54.10-P-0001-01A
  Notes on evaluating leakages   AH00.00-P-0011-01KOA
  Preparatory tasks     
1
REFER TO TESTING & REPAIR
Lift vehicle with lifting platform.   AR00.60-P-1006A 
INSPECT Check     
2 Check underfloor paneling for damage from driving over obstacles or from bottoming damage. IMPORTANTIf necessary, use commercially available devices/tools. 
Swiveling inspection mirror with lighting, comparable to inspection mirror Hazet 1977-1
If it is suspected that there is damage from driving over obstacles or bottoming,

Check front axle steering for mechanical damage.
If the front axle steering is mechanically damaged,

replace front axle steering for safety reasons.
IMPORTANT After obtaining special order.
 
REMOVING Remove     
3
REFER TO TESTING & REPAIR
Remove center engine compartment lining (2) and rear engine compartment lining (3).   AR61.20-P-1105ME
4
REFER TO TESTING & REPAIR
Remove front engine compartment lining (1). Model 167 with engine 177 AR61.20-P-1105ME
5
REFER TO TESTING & REPAIR
Remove cover (4). Model 167 with engine 254, 256, 264, 274, 654, 656 with code 9U7 (Aerodynamic measure package control code)
except code 430 (Offroad package)
AR61.30-P-1001ME
INSPECT Check     
6 Check visible systems, component parts, lines and hoses of the drive train on the underfloor for damage, correct routing, fluid loss, correct mounting and corrosion. IMPORTANTIf necessary, use commercially available devices/tools. 
Swiveling inspection mirror with lighting, comparable to inspection mirror Hazet 1977-1
IMPORTANT Brake system,
Spring elements,
Shock absorber,
Suspension lines and sensors,
Steering,
Front axle,
Engine and mounted major assemblies,
Cooling system,
Heater and A/C system,
Body reinforcements,
Automatic transmission,
Exhaust system,
Exhaust aftertreatment,
Actuator motors of exhaust gas flaps,
Heat shields,
Rear axle,
Rear axle shafts with boots,
Rear axle differential,
Fuel system.
If problems are determined,

rectify the problems.
IMPORTANT After obtaining special order.
 
7 Check visible systems, component parts, lines and hoses on the underfloor for damage, correct routing, fluid loss, correct mounting and corrosion. Equipment-dependent.
IMPORTANTIf necessary, use commercially available devices/tools. 
Swiveling inspection mirror with lighting, comparable to inspection mirror Hazet 1977-1
IMPORTANT External noise sound generator,
Hybrid components,
Inerting system,
Stationary heater,
Electrohydraulic components,
Boots of front axle shafts (4 MATIC),
Front axle transmission (4 MATIC),
Transfer case (4 MATIC).
If problems are determined,

rectify the problems.
IMPORTANT After obtaining special order.
 
8 Check underfloor and visible component parts on underfloor for damage, routing, mounting and corrosion. IMPORTANTIf necessary, use commercially available devices/tools. 
Swiveling inspection mirror with lighting, comparable to inspection mirror Hazet 1977-1
IMPORTANT Wheel well trim
Underfloor paneling,
Underfloor.
If problems are determined,

rectify the problems.
IMPORTANT After obtaining special order.
 
9 Check visible body panels for corrosion and deformation. IMPORTANTIf necessary, use commercially available devices/tools. 
Swiveling inspection mirror with lighting, comparable to inspection mirror Hazet 1977-1
IMPORTANT Wheel well body panels,
Front axle carrier,
Rear axle carrier,
Chassis steering arms,
Underfloor body panels,
Body reinforcements.
If problems are determined,

proceed in accordance with the country-specific regulations for mobility and body shell complaints.
IMPORTANT After obtaining special order.
 
INSTALLING Install     
10
REFER TO TESTING & REPAIR
Install cover (4). Model 167 with engine 254, 256, 264, 274, 654, 656 with code 9U7 (Aerodynamic measure package control code)
except code 430 (Offroad package)
AR61.30-P-1001ME
11
REFER TO TESTING & REPAIR
Install engine compartment lining (1) at front. Model 167 with engine 177 AR61.20-P-1105ME
12
REFER TO TESTING & REPAIR
Install center engine compartment lining (2) and rear engine compartment lining (3).   AR61.20-P-1105ME