Rear Fender Complete Replacement - Ar63.50-P-1401FRX
Model 290
Shown on left side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notes on foam-protected insulation in body | AH60.00-P-0041-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove rear fender (1). | AR63.50-P-1401-01FRX | |
| Primer stick | *BR00.45-Z-1012-07A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 4 | Prepare rear fender (1). | AR63.50-P-1401-02FRX | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Install rear fender (1). | AR63.50-P-1401-03FRX | |
| Check body gap dimensions | AR60.00-P-0900-01FRX | ||
| *BE60.00-P-1011-01KA | |||
| *BE60.00-P-1014-01KA | |||
| *BE60.00-P-1018-01KA | |||
| *BE60.00-P-1020-01KA | |||
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1043-13A | ||
| Fig 2 | |||
| If a basic body filler is used as an alternative to the restoration of surfaces with body solder, ↓ apply basic body filler. |
AR60.00-P-0031-01LWG | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Basic body filler | *BR00.45-Z-1057-07A | ||
| 6 | Clean weld joints and sheet metal flange. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Prime repair areas using a primer filler | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 10 | Seal seam after repair. | AR97.10-P-4000FRX | |
| 11 | Paint repair areas and adjacent surfaces | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 12 | Supplement cavity preservation. | AR97.20-P-1500FRX | |
| 13 | Reinstall detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01KA | Rear door to side section, bottom | Dimension "H" | mm | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0900-01FRX | |||
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01KA | Rear fender to taillamp | Dimension "K" | mm | 1 (±0, 5) |
| For picture, see | AR60.00-P-0900-01FRX | |||
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1018-01KA | Liftgate to fender | Dimension "O" | mm | 3, 5 (±1, 0) |
| For picture, see | AR60.00-P-0900-01FRX | |||
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1020-01KA | Side wall to bumper at rear | Dimension "Q" | mm | 0, 5 (±0, 5) |
| For picture, see | AR60.00-P-0900-01FRX | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1043-13A | Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |