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Remove/Install Flywheel - AR03.30-P-8002MNI

Engine 177 in model 290 

Fig 1: Flywheel Components Location - Engine 177 In Model 290
G16557126Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
REMOVINGINSTALLING Remove/install     
1 Remove transmission with start-off clutch. Engine 177 in model 290 with transmission 725.0 with code M005 (4MATIC) AR27.10-P-0505MNI
    INSTALLATION IMPORTANT Only install upper engine cover and lower engine compartment paneling after the performing a leak test.  
2 Insert retaining lock for starter ring gear in starter opening. SPECIAL TOOL Retaining lock Fig 2
3 Remove screws/bolts (1).    
Topical note  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    INSTALLATION IMPORTANT Install new screws (1) and tighten crosswise.  
    TORQUE SPECIFICATION Bolt, two-mass flywheel to crankshaft *BA03.30-P-1002-01W 
4 Remove flywheel (3). INSTALLATION IMPORTANT The cylinder pin (2) determines the installation position of the flywheel (3).  
5 Check flywheel (3) for damage and wear. If problems occur
↓
Replace flywheel (3)
 
6 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
7 Perform engine test run, check transmission and engine for proper operation and leak tightness.    
8 Install lower engine compartment lining.   AR61.20-P-1105FRX
9 Install upper engine cover.    
FLYWHEEL, VIBRATION DAMPER

Number Designation Engine 177
BA03.30-P-1002-01W Bolt, two-mass flywheel to crankshaft Stage 1 Nm 20
Stage 2 Nm 45
Stage 3 ∠° 90
Fig 2: Identifying Retaining Lock (112 589 03 40 00)
G16557127Courtesy of MERCEDES-BENZ USA