Outer Longitudinal Member Shell On Entrance Replacement - Ar63.30-P-1102FR
Model 257, 290
Shown On Model 257
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notes on foam-protected insulation in body | AH60.00-P-0041-01A | ||
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove multipiece side longitudinal member paneling. | AR63.30-P-1040FR | |
| 4 | Remove rear fender in area of longitudinal member outer shell (1). | When replacing rear section or entire longitudinal member outer shell (1). | |
| Model 257 | AR63.50-P-1401FR | ||
| Model 290 | AR63.50-P-1401FRX | ||
| 5 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 6 | Place vehicle on straightening bench and fasten. | ||
| 7 | Remove longitudinal member outer shell (1). | AR63.30-P-1102-01FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 8 | Prepare longitudinal member outer shell (1). | AR63.30-P-1102-02FR | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 9 | Install longitudinal member outer shell (1). | AR63.30-P-1102-03FR | |
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 10 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 11 | Clean weld joints and sheet metal flange. | ||
| 12 | Install rear fender in area of longitudinal member outer shell (1). | When replacing rear section or entire longitudinal member outer shell (1). | |
| Model 257 | AR63.50-P-1401FR | ||
| Model 290 | AR63.50-P-1401FRX | ||
| 13 | Install side longitudinal member paneling. | AR63.30-P-1040FR | |
| 14 | Remove spark protection blankets. | ||
| 15 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |