Inner Side Wall With Outer Rear Wheel Well Partial Replacement - Ar63.10-P-6050FRX
Model 290
Shown On Left Side Of Vehicle
Fig 1: Inner Side Wall With Outer Rear Wheel Well Component Location (partial Replacement) (Model 290) (Shown On Left Side Of Vehicle)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove outer C-pillar. | AR63.20-P-0500FRX | |
| 4 | Remove inner side wall (1). | AR63.10-P-6050-01FRX | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 5 | Prepare inner side wall (1) for installation. | AR63.10-P-6050-02FRX | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 6 | Install inner side wall (1). | AR63.10-P-6050-03FRX | |
| Rear door to side section, bottom | *BE60.00-P-1011-01KA | ||
| Rear fender to taillamp | *BE60.00-P-1014-01KA | ||
| Liftgate to fender | *BE60.00-P-1018-01KA | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1044-13A | ||
| Fig 2 | |||
| 7 | Clean weld joints and sheet metal flange. | ||
| 8 | Install outer C-pillar. | AR63.20-P-0500FRX | |
| 9 | Remove spark protection blankets. | ||
| 10 | Reinstall detachable parts in area of repair point. |
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01KA | Rear door to side section, bottom | Dimension "H" | mm | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0900-01FRX | |||
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01KA | Rear fender to taillamp | Dimension "K" | mm | 1 (±0, 5) |
| For picture, see | AR60.00-P-0900-01FRX | |||
GAP DIMENSIONS
| Number | Designation | Model 290 | ||
|---|---|---|---|---|
| BE60.00-P-1018-01KA | Liftgate to fender | Dimension "O" | mm | 3, 5 (±1, 0) |
| For picture, see | AR60.00-P-0900-01FRX | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1044-13A | Countersunk-head blind rivet Z2 6.4x15.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |